Krishna Kumar Mahto

• To supervise and monitor the Manufacturing,filling and packing process and handle entire shift operations along with subordinates to deliver scheduled activity
• to maintain round the clock compliance in production
• preparing weakly plan,Day wise and shift wise schedule for the oral liquid and topical dosage form.
• handling QMS events like Deviation, change control,and investigation.
• To co-ordinate with QA/Engineering department to carry out the qualifications (IQ/OQ/PQ) activities to the new equipment’s
• Training given to all sub-ordinates about the manufacturing activities which should be done by complying GMP aspects
• To ensure manufacturing, Filling and packing activity are carried out at the plant are as per defined SOP/work instructions and in compliance to the cGMP.
• To achieve production as per the production targets
• Preparation and implementation of approved Standard Operating Procedure (SOP), document of production and batch documents
• To coordinate and carryout for validation activities as per validation master plan
• To issue batch requisition and co-ordinate with store personnel for receipt and verification of the issued material
• Key person in handling Unionized organization
• Wellverse in getting penetrating company goals and targets to Union office bearers with smooth understanding and implementation

Achievements

• Planning of packing lines as per monthly target and achieving the target as per Market requirement
• Reduce the manpower by modifying the packing lines
• Increased the packing quantity of Bottles from 35000 to 1Lac bottle production per day
• Increased the production capacity upto 40% more by getting involved as key member in process improvement projects
• Successfully started New manufacturing suit (brown field project) – installation of New Manufacturing and Storage vessels of 10KL X 3 vessels
• Implemented CIP / SIP in new manufacturing suit
• New validation batch execute succufully.
• Overall Equipment Efficiency has been standardized and OEE increased from 60% to 68% by altering the machines
• Providing the Basic GMP training to shop floor personnel
• lntroduced the robust guidelines during COVID time which ensured the zero Production stoppage as well good health of the work force Lead role in Project CAN DO (Cost savings project) – Reduction of Pages of batch Records which leads to cost saving, process improvement
• Attended the training on Hygienic Design requirement provided in Zuventus healthcare ltd
• Successfully qualified new suppliers for Raw Materials and Packaging Materials by taking trials and PV Batches
• Successfully participated in Uganda & Kenya audit in Zuventus healthcare ltd in 2022

• Handling the manufacturing and filling Activity of Semisolid And Cosmetic ( like Ointment,Cream,Lotion)
• Monitoring the Manufacturing ,filling and packing activities
• Maintaining the area and machine logbook and update the activity online
• Calibration of pico pH meter.
• Allocation of manpower according to production plan and work priority
• Training Technicians on equipment operation, Safety and production process
• EQUIPMENT HANDLING Water Phase Vessel(Adam pharma),Wax Phase Vessel(Adam pharma),Main Mixing Vessel-1000kg to 3000kg(Bright pharma),Colloidal Mill (Adam pharma),Sullary Preparation Vessel (Bright pharma),High-Shear Mixers (Rotor-stator or homogenizer mixer),IR Drier,Hot bath,Lab stirrer, Mechanical Stirrer.Double –planetary Mixers,Paddle mixer,Load cell and Pico pH meter
• Includes HMI based operation system which included CIP system
• SCADA(Supervisory control and data Acquisition) System Computer based system that monitor ,controls,and optimizes manufacturing process.it provide realtime data and supervisory control
• Major Milestone Got success in ISO, GSK, Pfizer & J&J Audits without any major observation
• Improved the investigation skill of cross functional team at site and strengthen the deviation Management system
• Lead role from production for Process validation, FMECA and other QMS documents
• Improved the Equipment qualification and validation documents and as per the regulatory requirements and guidelines
• Successfully participated in Customer audits – GSK, Pfizer & J&J in Encube ethical pvt Ltd.

• To perform the Manufacturing, filling activities and documentation of cream, ointment, lotion and toothpaste
• Maintain the Equipment/Area usage and cleaning logbooks according to the day-to-day activity
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• Arrange all the requirements in advance to do the day-to-day activities successfully without any time delay and giving the pre-intimation to other departments about the daily production activities
• Cross- verifying the dispensed raw materials and transfer to the compounding area through material air lock
• Whenever any unusual observations observed by QA or production, it will be addressed through proper Quality management system like initiating the Deviation, QA Notifications, or temporary change control
• To co-ordinate with QA-Validation to carry out the cleaning validation and process validation of Semisolid filling facility
• Load cell usage and verification of load cell

Equipment Handled

• Product manufacturing vessel – 10000 lts (Pharmatech) – inlcudes HMI based operation system which included CIP / SIP
• PH meter (Pico +)
• Inline homogenizer(modern engineering)
• Colloidal Milling Machine(ss pharma)
• Intermediate Preparation vessel -150lts (Pharma India)
• Online Label Verification (ACG)
• Unscramble machine, Rinse machine, Filling and sealing machine, labeling Machine and Shrink wrap machine(SS Packaging)
• Online Check weigher (Sartorius)
• Ink jet printer and Large Character Printer(Image)
• Ink jet printer (Control Print)
• Arranging the basic requirements to manufacture the products
• Maintain the Equipment/Area usage and cleaning logbooks according to the day-to-day activity
• Operating the manufacturing equipment and carry out the manufacturing process as per the batch manufacturing record instruction and record the observation and time details in the records online.