KSHITIJ SHUKLA
Process Engineer
Bhilwara,RJ
Summary
Exploring career opportunities in process engineering for new product development, applying proficiency in process capability, process monitoring, and root cause analysis to promote innovation and improve operational excellence.
Expert Advanced Manufacturing Engineer with eight years of proficiency in CPK, PFMEA, APQP, and PPAP, coupled with strong capabilities in developing PFD, PFMEA, PCP, work instructions, and S.O.P.
Overview
8
8
years of professional experience
6
6
Certifications
2
2
Languages
Work History
Sr. Process Engineer
Vemcocon Technologies
12.2024 - 10.2025
- Established best practices and standardized operating protocols, ensuring superior quality standards and meeting production objectives.
- Conducting root cause analyses to identify process inefficiencies, implementing corrective measures for continuous improvement.
- Spearheaded continuous process enhancements, raising quality standards and minimizing waste production.
- Executed ERP system implementation while ensuring compliance with established protocols.
- Duties:
- Enhanced product quality through thorough root cause analysis of process deviations and execution of corrective actions.
- Optimized raw material usage and waste reduction strategies to implement cost-saving measures.
- Developed strong relationships with suppliers/vendors by negotiating favorable contracts that ensured access to high-quality materials at competitive prices.
- Modified production processes to reduce non-conforming material occurrences.
- Optimized production processes by identifying and implementing improvements in equipment and procedures.
- Jigs and fixtures development for new products.
Advance Manufacturing Engineer
Honeywell ED&S
07.2023 - 08.2024
- Spearheaded standardization of tape specifications to drive efficiency and consistency, thereby amplifying productivity.
- Orchestrated the implementation of Lean principles, optimizing operations and revolutionizing workflow and resource allocation.
- Pioneered the integration of advanced manufacturing techniques, revolutionizing production processes and elevating efficiency to unprecedented levels.
- Championed collaboration with cross-functional teams to engineer and deploy innovative manufacturing solutions.
- Engineered continuous process enhancements, elevating quality standards and slashing waste production.
- Leveraged technology to automate and refine manufacturing operations, propelling efficiency gains.
- Led the formulation and execution of manufacturing strategies, propelling operational excellence.
- Engineered supplier jigs and fixtures while conducting regular audits to assess conditions of jigs and fixtures utilized at supplier locations
Sr. Engineer, Manufacturing/Process
BorgWarner
04.2022 - 06.2023
- Spearheaded manufacturing and process operations, guaranteeing peak efficiency and adherence to quality benchmarks.
- Directed production processes, effectuated enhancements, and optimized workflows, amplifying productivity.
- Executed root cause analyses to pinpoint process inefficiencies, initiating corrective measures for ongoing enhancement.
- Fostered collaboration with cross-functional teams, streamlining manufacturing procedures and tackling operational hurdles.
- Implemented best practices and standardized operating protocols, upholding superior quality standards and achieving production objectives.
- Acclaimed as a certified IATF (16949-2016) internal auditor, ensuring rigorous compliance and upholding quality benchmarks.
- Proficiently utilized automotive core tools, showcasing mastery in vital tools and methodologies essential to the automotive sector.
- Jig development
- PFD
- PFMEA
- PCP
- Tool Validation
- Master Validation
- Measurement System Analysis
Manufacturing/Process Engineer
Delphi Technologies
12.2019 - 03.2022
- Growth Path:
- GET, Aug 2017 - Aug 2019
- Intern, Feb 2017 - Jul 2017
Education
B. Tech - Mechanical Engineering
JECRC University
Jaipur01.2017
Skills
Quality control
Workflow enhancement
Process optimization
Operational efficiency
Lean methodology
Automated systems
Collaborative teamwork
Manufacturing innovation
Customer assessments
Machine innovation
Error-proofing techniques
Microsoft Office suite
SolidWorks software
Statistical Process Control (SPC)
MSA
Gage Repeatability
PFD
PFMEA
PCP
Advanced Product Quality Planning (APQP)
PPAP
Work Instructions
SOP
Analytical problem solving
Team player
Communication skills
Critical thinking
Fixture Development
Certification
7QC Tools
Accomplishments
- Implemented process optimization measures that saved $10K, showcasing efficiency and resourcefulness.
- Reduced conversion costs by 20% through strategic cost-cutting initiatives, enhancing overall cost efficiency.
- Improved Overall Equipment Effectiveness (OEE) by 10% through detailed data analysis and targeted improvement efforts.
Timeline
Sr. Process Engineer
Vemcocon Technologies
12.2024 - 10.2025
Advance Manufacturing Engineer
Honeywell ED&S
07.2023 - 08.2024
Sr. Engineer, Manufacturing/Process
BorgWarner
04.2022 - 06.2023
Manufacturing/Process Engineer
Delphi Technologies
12.2019 - 03.2022
B. Tech - Mechanical Engineering
JECRC University