Mechanical Engineer offering over 25 years of rich experience in spearheading Manufacturing, QA/QC, Supplier Quality & Vendor Development functions in Manufacturing & Engineering industry. Punctual Deputy Manager looking to obtain a position where outstanding communication and problem-solving talents can be fully utilized. Positive, ambitious, and motivational. Proven background in providing supervision and development opportunities to associates. Friendly Deputy Manager committed to creating a positive work environment through effective mentoring and coaching. Skilled in delegation and communication. Talented in leadership, staff development and training. Forward-thinking team leader skilled at operating departments efficiently to meet goals. Successful background matching employees with roles for maximum performance. Proactive and hardworking individual focused on continuous operational improvement.
Overview
15
15
years of professional experience
3
3
Certifications
1
1
Language
Work History
Deputy Manager - Quality
M/s Vybra Automet Limited Forging
Inspector - Quality Control
M/s Shardlow India Private Limited
Supervisor - Quality Control
Panyam Cements Limited
Supervisor-Production and Quality Control
Steel Art industries
Deputy - Manager-QA and QC
Merrick Industries India Private Limited
04.2013 - Current
Steered the establishment and management of Total Quality System including management review, document control, training, customer feedback and addressing complaints, review of internal audits, process improvement and corrective/preventative action (CAPA) activities
Steering the complete gamut of quality assurance & control functions including supplier inspection & audit during fabrication process
Finalising QAP for Equipment Fabrication, Machined and bought-out items by studying technical Specification, Purchase Order, Drawings and Data Sheets
Reviewing and finalising inspection report of Types of fabricated items like Material Handling Equipment and bought out items like, Conveyor Belt, Motors and Gear Box, Coal Valve as per specifications
Monitoring fabrication & welding jobs and following up on QA/QC related activities, approving the inspection test procedures, WPS/PQR/WPQ submitted by sub-vendors and guiding in resolution of related problems
Experienced in qualifying welding procedures for SMAW, GTAW, GMAW, SAW
Witness the NDT activities for finished weld joints UT, PT and MT and give final clearance
Scrutiny of drawings, customer specifications & approve QAP, Weld Plans and forward the same for approval by inspection agencies/customers
After assembly of machined components conduct Air Leak Test for feeders at 3.5kg/cm2& Hydro test conducted & witness by customer before Assembly
Conduct review meeting progress of manufacturing as per project schedule every week at vendor place
Authorise and approve stagewise manufacturing inspection as per QAP and Approved Drawing at vendor place
Witnessing and approving Surface Preparation, shot blasting, intermediate coating, and Final paint thickness as per Customer Painting procedure
Preparing packing List and Despatch to customer site as per PO items
Deciding schedule of plan/activities and prepare QC Manuals, Procedures, Inspection Test Plan & work instructions and performing layout finalization of commissioning activities
Approving and finalising the quality control inspections, vendor audits, root cause and failure analysis and sort out the issues without delay
Co-ordinate with customer during execution of feeder assembly inspection for getting final clearance
Successfully Completed Projects for supply, Erection and Servicing to NTPC-KUDGI, BARH, LARA &HARDUGANJ, BHEL-LALITHPUR &Ballari (Bellary) GE-NEYVELI NEW THERMAL POWER PROJECT
Coordinate Third Party inspection - TUV and Tata Project
Enhanced supplier quality inspections which resulted in improving product quality by 90% against 60% (earlier).
Assistant Manager - Quality Assurance - Engineering Construction Division (ECD)
Avasarala Technologies Limited
07.2010 - 03.2013
In-charge for Quality Assurance & Control functions at Head Office, Bengaluru; reporting to Vice President - ECD
Formulated and executed Quality Assurance Plans for various raw materials, machined/bought out products by studying technical specification /tender documents, drawings, and data sheets
Defined various test procedure as per technical specification /tender documents and drawings; obtained approval for quality assurance plans & various test procedures
Coordinated with Scientific Officers at NPCIL and BARC for technical discussions/clarification
Ensured QA - Engineers visit suppliers PAN India for timely inspection, test certificates/documents review & submit the same to NPCIL/BARC for their approval and shipping release
Regular followed-up between customer and supplier and coordinated for solving technical issues if any
Led vendor development activities
Visiting to customer sites for attending critical issues and solving quality related grievances
Ensure timely inspection activity across India (Items like SS/CS Pipes, Fittings, Calibration of Instruments, Gauges and maintaining the history cards
Issued WPS, PQR for fabrication of Pressure Vessel Tank
Involved as a team head in various projects connected to Fabrication & Machining process and regular monitoring for timely completion of job.
Quality Engineer
M/s Bansal Precision Forging
03.2009 - 07.2010
Spearheaded complete quality management operations of department with 6 Engineers at Head Office
Formulated quality assurance plans for various raw materials, machined/bought out products by studying technical specification /tender documents, drawings, and data sheets
Issued test procedure with respect to technical specification /tender documents & drawings
Conducted receipt, in-process, and dispatch inspection for forgings
Developed control plan, PPAP and APQP, FMEA Documents
Co-ordinated with Production and Die shop for development as per defined quality specifications