Summary
Work History
Education
Skills
Disclaimer
Languages
Personal Information
Timeline
Generic
Kumar Gaurav

Kumar Gaurav

Baddi

Summary

  • Seeking a professional career that provides opportunities for growth while allowing me to contribute my skills in quality assurance and manufacturing excellence.
  • 9+ years of experience in Quality Assurance & Control within the plastic injection and blow molding industry.
  • Expertise in QA & QC documentation, process inspection, and use of quality instruments.
  • Strong understanding of GMP practices, process validation, and supplier quality management.

Work History

Quality In-Charge

Sark Industries Pvt. Ltd.
  • Developed and implemented quality control procedures to meet customer and ISO standards.
  • Conducted internal audits and regular inspections to ensure compliance with specifications.
  • Investigated product defects, conducted root cause analysis, and implemented CAPA (Corrective and Preventive Actions).
  • Lead continuous improvement initiatives using Six Sigma, Kaizen, and Lean principles.
  • Reduced rejection rates and production waste through proactive quality planning and monitoring.
  • Maintained accurate documentation for inspections, tests, and quality records.
  • Ensured adherence to ISO standards and Standard Operating Procedures (SOPs).
  • Managed customer complaints and ensured timely resolution to maintain satisfaction.
  • Supervised and trained a team of quality inspectors on quality systems and tools.
  • Coordinated with cross-functional teams (Production, Design, Suppliers) for issue resolution.
  • Evaluated and improved supplier performance through audits and feedback.
  • Used quality tools including 8D, FMEA, SPC, PPAP, and APQP for analysis and reporting.
  • Developed and monitored KPIs for quality performance, driving improvements across departments.
  • Implemented visual management tools and quality dashboards to enhance shopfloor awareness.
  • Participated in new product development (NPD) projects by providing quality inputs at early stages.
  • Established and maintained calibration schedules for measuring instruments and equipment.
  • Lead internal and external audits (ISO 9001, ISO 14001, etc.) and ensured compliance with audit findings.
  • Assisted in PFMEA reviews with cross-functional teams to proactively identify and mitigate risks.
  • Supported cost-saving initiatives by identifying non-conformance trends and implementing corrective actions.
  • Created training materials and SOPs to standardize quality practices across the organization.

Quality Department

ALPLA India Pvt. Ltd.
  • Managed line trials, process validations, and batch traceability in compliance with GMP.
  • Handled customer complaints, mock recalls, and implemented document control systems.
  • Conducted validations for EBM, IM, labeling, wadding, sleeving machines, and new molds.
  • Executed process audits and ensured machine process standardization.
  • Conducted incoming inspection of raw materials and masterbatch (RM & MB).
  • Delivered GDP (Good Documentation Practices) training to internal teams.
  • Used TIG and CAQ software for dimensional and functional analysis of plastic components.
  • Carried out final product inspections as per drawings and customer specifications.
  • Maintained visual inspection reports and ensured housekeeping using 5S principles.
  • Oversaw change control management and ensured end-to-end traceability.
  • Ensured customer satisfaction by adhering to quality standards and continuous monitoring.
  • Facilitated First Article Inspections (FAI) and submitted reports as per PPAP requirements.
  • Collaborated with R&D and production teams to validate new packaging solutions.
  • Analyzed rejection and rework data to identify improvement opportunities and reduce defects.
  • Maintained the Master Validation Plan and ensured revalidation of equipment and processes.
  • Conducted internal training sessions on quality tools and awareness programs for shopfloor employees.
  • Monitored and ensured compliance with customer-specific requirements across product lines.
  • Worked closely with maintenance teams to resolve equipment-related quality issues.
  • Maintained control charts and applied Statistical Process Control (SPC) methods to monitor key parameters.

Education

Intermediate (12th Standard) -

H.P.S.E.B
Dharamshala
01.2010

Matriculation (10th Standard) -

H.P.S.E.B
Dharamshala
01.2008

Diploma - Mechanical Engineering

H.P.T.E.B
Dharamshala

Skills

  • Microsoft Office (Word,
  • Quality standards
  • Auditing processes
  • 8D
  • FMEA
  • SPC
  • PPAP
  • APQP
  • Analytical skills
  • Problem-solving skills
  • Leadership
  • Team management
  • 5S
  • GMP Implementation
  • Change Control Management
  • Line Trial
  • Validation expertise

Disclaimer

I hereby declare that the above information is true to the best of my knowledge.

Languages

  • English
  • Hindi

Personal Information

  • Father's Name: Sh. Bhim Singh
  • Notice Period: 30 Days
  • Date of Birth: 12/27/93

Timeline

Quality In-Charge

Sark Industries Pvt. Ltd.

Quality Department

ALPLA India Pvt. Ltd.

Intermediate (12th Standard) -

H.P.S.E.B

Matriculation (10th Standard) -

H.P.S.E.B

Diploma - Mechanical Engineering

H.P.T.E.B
Kumar Gaurav