Meticulous Production and Quality Assurance Manager with 33+ years of experience with an exposure to national and international cement industries. Talented at performing detail-oriented inspections and training employees for excellent service. Accomplished at meeting long-term production and quality goals.
Overview
34
34
years of professional experience
Work History
Factory In-charge (Production and Quality Control)
SKG Cement Private Limited
08.2021 - Current
Collaborated with cross-functional teams to address production concerns and resolve issues promptly.
Keeping an eye on the inventory of raw materials and ensuring the necessary inventory levels are maintained.
Streamlined QA processes for increased efficiency and effectiveness in identifying issues.
Tracked quality issues with external customers, suppliers, and internal plant operations.
Implemented new quality assurance and customer service standards.
Manager (Production and Quality Control)
Kabeli Cement Pvt. Ltd.
12.2020 - 07.2021
Maximized performance by monitoring daily activities and mentoring team members.
Monitoring and ensuring that operational parameters are within acceptable limits
PP bags, all mandatory testing.
All raw material testing like limestone, iron ore, kiln feed, clinker, coal fly ash, gypsum, & all mandatory physical testing.
Managed over 30 incoming calls/emails per day from internal and external customers.
Manager (Production and Quality Control)
Gorakhkali Cement Udyog Pvt. Ltd.
11.2011 - 03.2020
Ensured the monthly Analysis, Testing and Reporting coordination of Market samples
Ensured laboratory equipment is calibrated and calibration record kept.
Drive the implementation of Quality Management System
Ensured detailed Chemical analysis for (LOI, free lime, insoluble residue, chloride content, free silica, total carbonates, ferric oxide content, and sulfates) are periodically carried out.
Responsible for benchmark samples (competitors).
Ensured chemical and physical report are carried out as per plan.
Coordinated with Regulatory Agencies.
Manager (Production and Quality Control)
Nawab India Cement Pvt. Ltd.
09.2009 - 11.2011
Achieved departmental goals by developing and executing strategic plans and performance metrics.
Managed budgets effectively, ensuring optimal financial performance while investing in necessary resources for business growth.
Ensured compliance with all relevant statutory legislation and the internal company Safety Health and Environment Standards.
Ensure that all activities are handled in line with safety regulations.
Production Manager
Shyam Cement Works Pvt. Ltd.
06.1997 - 08.2009
Resolved issues quickly to maintain productivity goals.
Managed internal operational standards and productivity targets.
Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
Enhanced production efficiency by streamlining processes and implementing lean manufacturing techniques.
Chief Chemist
Champion Cement Ltd.
08.1996 - 06.1997
Spearheaded analytical analyses to determine and record composition.
Collaborated with cross-functional teams to resolve complex technical issues and improve overall performance.
Mentored junior chemists, fostering professional growth and development within the team.
Led a team of chemists to achieve project milestones and deliver results on schedule.
Evaluated raw materials for suitability in manufacturing processes, ensuring optimal product performance.
Optimized laboratory processes for increased efficiency and reduced turnaround time.
Developed laboratory testing programs and data analysis while adhering to SOPs, ECOs, batch records and work instructions.
Senior Chemist
Shubham Cement Ltd.
06.1994 - 08.1996
Influenced product development by conducting comprehensive market research on emerging trends in the cement industry.
Enhanced laboratory efficiency with streamlined processes and optimized equipment utilization.
Coordinated with manufacturing personnel to transfer technology from lab-scale production to full-scale operations.
Mentored junior chemists, fostering a collaborative and supportive work environment.
Prepared and reviewed documentation and SOPs.
Chemist
Jamshedpur Cement Ltd.
04.1991 - 06.1994
Performed technical laboratory functions in compliance with regulatory agencies and safety requirements.
Enhanced product quality by developing and optimizing chemical processes and procedures.
Coordinated and performed analytical tests to comply with established standards and specifications.
Education
Bachelor of Science - Geology
Ranchi University
Ranchi, India
06-1991
Skills
ISO standards knowledge
Defect Tracking and Reporting
Documentation Review
Analytical Problem Solving
Quality assurance expertise
Cross-Functional Teamwork
Product Inspection Techniques
Corrective and Preventive Actions
Customer complaint handling
Training and Mentoring Abilities
Process improvement techniques
Regulatory compliance understanding
Quality Control
Skills
For over 33 years long career with exposure to national and international cement industries, I have been into different roles starting from chemist role to manager to factory in-Charge of production and quality assurance departments, I bring excellent problem solving skill in conjugation with ability to manage multiple tasks in pressured environment delivering high quality outputs to customers.
I have great attention to production planning and quality assurance.
I enjoy managing people and I leverage this skill to efficiently and smoothly plan and run the production in the plant.
I was very hands on during the process analysis and experimentation for over 6 years ago at the initial stage of my career. I understand the raw material testing process very well.
Some of my key skill sets include, Strategic planning, Quality assurance, Risk assessment, People management, Team leading, Problem solving, Cement industry process knowledge.
Timeline
Factory In-charge (Production and Quality Control)
SKG Cement Private Limited
08.2021 - Current
Manager (Production and Quality Control)
Kabeli Cement Pvt. Ltd.
12.2020 - 07.2021
Manager (Production and Quality Control)
Gorakhkali Cement Udyog Pvt. Ltd.
11.2011 - 03.2020
Manager (Production and Quality Control)
Nawab India Cement Pvt. Ltd.
09.2009 - 11.2011
Production Manager
Shyam Cement Works Pvt. Ltd.
06.1997 - 08.2009
Chief Chemist
Champion Cement Ltd.
08.1996 - 06.1997
Senior Chemist
Shubham Cement Ltd.
06.1994 - 08.1996
Chemist
Jamshedpur Cement Ltd.
04.1991 - 06.1994
Bachelor of Science - Geology
Ranchi University
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