KUMAR N V
PODUCTION SUPERVISOR
Chennai,TN
Summary
Utilize my aptitude fully in production, maintenance, and process control and communication steps at shop floor. Given my academic background and the professional experience, I would like to command leadership in Production Department.
A goal-oriented professional with 8 plus years of rich experience in all the aspects of Production Operations, Production Planning, Quality Management, process quality, performance monitoring. Trained Lead Administrator with Emerging Manufacturing Excellence Contributing to transform the operation team to Cost & Quality Effective Assured on -time Delivery Performance
Overview
10
10
years of professional experience
Work History
Assistant Engineer
Polyhose India rubber Private Limited.
05.2024 - Current
- Company Overview: The manufacturer of hoses, fuel hoses, high-pressure hoses, and all types of hoses, producing and supplying to domestic and export markets.
- Developed and implemented production schedules to ensure timely completion of projects.
- Maintained accurate records of daily production activities.
- Trained new staff on production processes and procedures.
- Completed day-to-day duties accurately and efficiently.
- Planned production operations while establishing priorities and sequences for manufacturing processes.
- Developed risk assessment models to identify potential risks associated with chemical processing operations.
- Developed procedures for hazardous materials handling and disposal operations.
- Achieve and review the Plan vs Actual by day/shift.
- Ensured proper use of personal protective equipment.
- Inspected the production process, quality control, and maintenance reports to detect and address production problems.
- Managed the calibration and maintenance of quality testing equipment to ensure accuracy.
- Investigated nonconformances using problem-solving techniques, such as 5 Whys methodologies.
- Implemented corrective and preventive actions to address non-conformities identified during quality inspections.
Production Officer
Henkel Anand India Pvt. Ltd.
Chennai
02.2018 - 05.2024
- Company Overview: A leading manufacturer of structural adhesives, epoxy-based adhesives, sealants, extruder NVH pillar parts, and butyl, as well as glazing adhesives for bonding windscreens, supplying to every major original equipment manufacturer in the country.
- Involved in the production plan, and achieving the daily production target.
- Creating SOPs, work instructions for production activities, and reviewing them periodically.
- Meet plant-level targets on measurable productivity, yield loss, and cycle time.
- Address the Line Team Members about Parts Application and Customer Complaints.
- Eliminating 7 types of waste as per Lean methodology.
- To run a zero-defect drive for process improvement.
- Ensure there are no process and product deviations, and confirm daily management.
- Responsible for the preparation of purchase requisitions for production requirements and follow up with the purchase team.
- Conducting root cause analysis and quick Kaizen for process-related problems by involving the line team.
- Changeover Time Reduction.
- Monitoring Critical Process Parameters, Product Quality.
- Preparation of monthly and daily reports on production.
- Reduce waste generation by reusing materials in extrusion with compatibility.
- Driving lean manufacturing, Poke Yoke, and hourly monitoring sheets in the department.
- Monitoring and improving OEE of the department.
- Working alongside process engineers in new projects and product trials.
- Man power management of production department
- Prepare the monthly production report, rework the data, and the FTP report.
- Reduction of rejection, and hazardous waste.
- Working towards standardizing work.
- Lead the production team to guide operators.
- Resolve the shop floor production-related issues.
- Implementing Occupational and Environmental Safety Standards.
- Identification and Eliminate Unsafe Acts & Unsafe Conditions
- Implementation of 5S and safety awareness with the line team on the shop floor.
Trainee
Henkel Anand India Pvt. Ltd.
Chennai
01.2016 - 01.2018
- Monitored and adjusted machine operations as needed for quality assurance.
- Maintained production and quality documentation.
- Used daily system logs to document production information, discussing issues with management.
- Maintained cleanliness of work area and equipment in accordance with safety regulations.
- Measured and weighed items to meet quality standards and prevent waste.
- Used hand trucks and forklifts to unload, load and transport items.
- Set up tools, dies, jigs, fixtures, gauges and other related parts for use in production operations.
- Inspected finished products to verify conformity to quality standards.
- Contributed innovative ideas and solutions to enhance team performance and outcomes.
Education
Bachelor of chemical technology - Chemical Engineering
Dr.M.G.R. Educational And Research Institute
Chennai01-2024
Diploma in Chemical Engineering -
Institute of Chemical Technology
Chennai01-2015
SSLC -
Government Higher Secondary School
Podaturpet01-2012
Skills
- Microsoft Office
- SAP
- MES
- Schedule management
- Data analytics
- Continuous improvement
- Waste reduction
- Production planning
- Troubleshooting
- Root-cause analysis
Accomplishments
•Implementation of 5S and Safety Awareness with Line team in shop floor.
• Team member and key person SIX SIGMA projects taken in production.
• Done lot of kaizen projects for improvements.
• Actively contributed to organizing and executing QCC Projects & Quality Celebrations.
• Investigations & Correctives action against any internal deviations
• Customer complaint handling and analyzing the problem using Quality tools.
• Trial production monitoring & analysis of long-term testing with coordination of Quality
• Co-ordinate with PDI and logistic team for final FG dispatch.
• Given Blue cards for improvements.
• Monitoring in Revalidation of RM, FG & SF & report to plant manager
Training
- Industrial & Fire Safety Training from HAIPL, Chennai.
- Safety Training - Unsafe Act, Unsafe Condition, Near Miss Identification and Educating the Work Force for Safety Awareness from HAIPL, Chennai.
- 5S Training from HAIPL, Chennai.
- Trained in OEE.
- Team member ERT.
Languages
- Tamil
- English
- Hindi
Personal Information
- Passport Number: Z5905841
- Passport Expiry Date: 03/16/30
- Father's Name: Vijayabaskaran N P
- Date of Birth: 06/07/97
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu
Declaration
I Hereby Declare that the details furnished here are true to the best of my Knowledge.
Place:
Date:
Timeline
Assistant Engineer
Polyhose India rubber Private Limited.
05.2024 - Current
Production Officer
Henkel Anand India Pvt. Ltd.
02.2018 - 05.2024
Trainee
Henkel Anand India Pvt. Ltd.
01.2016 - 01.2018
Bachelor of chemical technology - Chemical Engineering
Dr.M.G.R. Educational And Research Institute
Diploma in Chemical Engineering -
Institute of Chemical Technology
SSLC -
Government Higher Secondary School