Summary
Overview
Work History
Education
Skills
Certification
Languages
TECHNICAL PROFICIENCIES
Timeline
BusinessDevelopmentManager
Kumar Selvaraj

Kumar Selvaraj

Bangalore

Summary

Results-driven NDT Engineer with 10+ years of experience in aerospace and non-aerospace sectors, specializing in metallic and composite component inspection. Proven expertise in establishing automated/manual inspection facilities, supporting Level 3 operations, and delivering quality solutions for prime aerospace customers including Airbus and Boeing. Strong background in CFRP/GFRP manufacturing processes and advanced NDT methodologies.

Overview

11
11
years of professional experience
5
5
Certification

Work History

NDT Engineer

Vestas
01.2024 - Current
  • Design and implement customized test environments to ensure accurate real-world testing scenarios
  • Conduct comprehensive root cause analysis on failed tests, developing corrective action plans
  • Maintain detailed test documentation and defect reporting systems
  • Analyze test results and provide strategic recommendations for process improvements

Senior Engineer NDT - Blade Quality

Nordex India Manufacturing Pvt Ltd
06.2023 - 01.2024
  • Developed advanced NDT techniques and selected optimal inspection methods for wind blade components
  • Created comprehensive procedures for destructive and nondestructive testing aligned with customer standards
  • Led initiative to integrate AI-based NDT inspection systems, reducing testing time and improving repeatability
  • Managed dimensional and nondestructive inspection processes for VARTM manufacturing
  • Built strong professional relationships with customers, leadership, and cross-functional teams

Quality Engineer

Gopalan Aerospace (India) Pvt Ltd
12.2021 - 01.2023
  • Established quality procedures for inward raw material inspection (dry fabric, prepreg, resin systems)
  • Created porosity vs. ILSS correlation curves using ultrasonic testing and Instron UTM
  • Led complete autoclave installation project from setup to handover (temperature range up to 250C)
  • Developed comprehensive inspection procedures per AS9100 and NADCAP requirements
  • Conducted First Article Inspections (FAI) and maintained AS9102 documentation
  • Performed dimensional, destructive, and nondestructive inspection of marine composite parts (GFRP)
  • Designed reference panels based on part structure and lay-up sequences

NDT Level II Inspector/Engineer

Strata Manufacturing PJSC (Mubadala Aerospace)
06.2016 - 01.2021
  • Conducted inspection of aircraft composite parts (CFRP/GFRP) using automated and manual ultrasonic methods
  • Programmed and operated robotic systems and gantry systems for new component inspection
  • Developed porosity curves and conducted POD scanning for customer audit demonstrations
  • Supported inspection procedure development under Level 3 guidance
  • Performed system characterization and annual verification tests to meet customer specifications
  • Key Programs: A330 FTF, A330/340 Ailerons & Spoilers, A350-900/1000 FSF, A350-900 Inboard Flap covers, A380 FTF, B787, B777 Manufacturing
  • Systems Expertise: Fill tower systems, Midas flatbed systems, Tecnatom robotic systems, Focus LT, Epoch XT/600, Omniscan

NDT Inspector Level II

Cathray NDT Service
03.2016 - 06.2016
  • Conducted pressure vessel and hydraulic shaft inspection using ultrasonic testing
  • Supervised inspection teams and validated inspection reports

NDT Inspector Level II

Global NDT Services
07.2014 - 02.2016
  • Performed pressure vessel and valve inspection using UT and RT methods
  • Supported quality assurance for Harihar Alloys Pvt Ltd

Education

Bachelor of Engineering (B.E.) - Mechanical Engineering

Dr. AIT
01.2009

Skills

  • Technical Skills:
  • Nondestructive Testing (UT, RT, PT, MT, ET, IRT)
  • Automated & Manual Ultrasonic Inspection
  • Phased Array Ultrasonic Testing
  • Composite Manufacturing (VARTM, Hand Layup, Filament Winding)
  • Root Cause Analysis & Process Improvement
  • Test Planning & Documentation
  • Industry Expertise:
  • Aerospace Quality Standards (AS9100, NADCAP)
  • Aircraft Composite Components (CFRP/GFRP)
  • Manufacturing Engineering
  • Dimensional Inspection
  • ERP Systems
  • Leadership & Soft Skills:
  • Team Collaboration & Leadership
  • Customer Relationship Management
  • Technical Problem Solving
  • Process Optimization

Certification

  • Current Certifications:
  • PCN Level 3 - Ultrasonic Testing
  • PCN Level 2 - Ultrasonic Testing (License #329698)
  • ASNT Level II - RT, UT, PT, MT, IRT, ET Certifications
  • Specialized Training:
  • Tecnatom Certified Programmer (116 hours, 2018)
  • ABB Robotics Operational Training (2017)
  • Infrared Testing - Aerospace Sector Certification (Dr. Pierre SERVAIS, Belgium, 2017)
  • ASNT Level 3 Refresher Training (2019)

Languages

Languages: English, Kannada, Telugu, Tamil

TECHNICAL PROFICIENCIES

  • Software: MS Office Suite, C Programming, ERP Systems
  • Equipment: CMM, UTG, Calipers, Micrometers, Various UT Systems

Timeline

NDT Engineer

Vestas
01.2024 - Current

Senior Engineer NDT - Blade Quality

Nordex India Manufacturing Pvt Ltd
06.2023 - 01.2024

Quality Engineer

Gopalan Aerospace (India) Pvt Ltd
12.2021 - 01.2023

NDT Level II Inspector/Engineer

Strata Manufacturing PJSC (Mubadala Aerospace)
06.2016 - 01.2021

NDT Inspector Level II

Cathray NDT Service
03.2016 - 06.2016

NDT Inspector Level II

Global NDT Services
07.2014 - 02.2016

Bachelor of Engineering (B.E.) - Mechanical Engineering

Dr. AIT

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