Kunal Jaiswal
Supplier Quality Specialist
Mumbai,UP
Summary
Result-oriented professional with over 8.5 years of experience in Quality Management with skills in Supplier Quality, Quality Assurance, Manufacturing/ Operations, New Product Development, and Supplier Development. Currently working as Assistant Manager-Quality Assurance with Naxnova Technologies Pvt. Ltd.,(Formerly known as Classic Stripes Pvt. Ltd.) driving the entire gamut of activities related to Supplier quality, in-process quality & customer quality along with handling of customer audits, system and EOHS audit. Proven track record of working with a diverse range of commodities such as BaseFilms, Application Films, Inks, overcoat, Polyester Mesh, Magnet, Springs, Fasteners, Ceramic wools, Rubber Molded, Extruded & Hand-made Rubber Hoses, Plastic Components, Casting, Plating, Powder Coating, and Rubber to Metal Bonded Components. Excellence in development of alternate vendors for better price, quality, delivery, and increased volumes; monitored budgeting and funds for procurement and sourcing of materials; experienced in creating and floating technical/commercial inquiry documents to obtain quotations. Skilled in developing overarching strategies with a focus on transforming the procurement function into a value-creation group by working with business stakeholders, cross-functional partners, and supplier alliances for YoY productivity. Experienced in conceptualizing procurement & contract strategies for vendor development and analytical assessment, to strengthen effectiveness with expertise in implementing cost-saving measures to achieve cost reduction. Effective communicator with excellent interpersonal skills; strong analytical & problem-solving capabilities with a detail-oriented approach.
Overview
9
9
years of professional experience
2015
2015
years of post-secondary education
5
5
Certifications
4
4
Languages
Work History
Assistant Manager -Quality Assurance
Naxnova Technologies Pvt. Ltd.
11.2023 - Current
- Review and revise the supplier evaluation, selection, and approval procedure to fulfill the ultimate requirement as per IATF requirements, considering the product and process of the graphics and 3D flexible badging industry
- Ensuring all the RMs/BOPs are tested as per technical and quality specifications
- Coordination with the supplier for the CAPA against the nonconformance raised during the incoming inspection
- Systematically closed the NC raised in supplier quality, pertaining to ineffective supplier performance monitoring
- Lead the IATF 16949:2016 2nd surveillance audit, and closed all the nonconformances within the stipulated time frame without any correction in the 1st attempt
- Lead the EOHS 1st surveillance audit and close all the observations pertaining to environmental and safety-related NCRs
- Conducted regular quality assurance checks on all incoming inquiries to ensure accuracy of responses provided by Customer Support Representatives
- Investigated customer complaints and coordinated corrective action activities in response
- Documented all findings from investigations into customer complaints or nonconformances via reports or presentations as required
- Coordinated with suppliers on corrective action implementation following audit results or customer feedback
- Led root cause analysis initiatives for product failures, significantly reducing defect rates
- Led defect prevention in punching department pertaining to half punch and through punch defect by reducing the rejection percentage from 27% to 0.05% in punching related defects specifically in Suzuki Access Ride connect edition models
- Worked in-depth with CFT to permanently resolved the line mark issues & poor adhesive issues in Bajaj part namely SP400 Roadster Graphite Triumph model & got line support appreciation from the Pune Chakan plant
- Worked with printing team to resolve the occurrence of dust particle defect in printing department and achieved reduction in rejection from 11% to 7% in TVS, Bajaj & Yamaha customer models
- Trained QA executives & QC staff to conduct the online Visual MSA and reduces the skip rate and false alarm by 2% to 3%
KOKO Networks Pvt. Ltd.
10.2021 - 10.2023
- Establishing robust supplier evaluation, audits, selection, and improvement systems for QMS, process enhancement, and product knowledge
- Leading onsite/ virtual audits, supplier selection, sample development, PPAP preparation, pilot monitoring, PSW approvals, and mass production transition
- Ensuring timely compliance with NPD part and tooling APQP document requirements
- Evaluating supplier 8D & SCAR reports, promptly closing non-conformities with regards to supplier quality concerns using appropriate action plans
- Ensuring QMS compliance, product quality, and technical standards for 8 VAVE projects and 11 cost-saving initiatives
- Addressing process bottlenecks through cycle time studies to optimize workflow
- Conducting cost-benefit analyses, assessing manufacturing feasibility, and planning resource allocation for a South African plastic molding and assembly unit setup
- Close collaboration with technical and quality teams
- Pioneering collaboration with suppliers to co-create innovative solutions, fostering a culture of continuous improvement and enhancing supplier relationships
- Establishing a comprehensive database of supplier expertise and capabilities, facilitating faster supplier selection based on project requirements and improving knowledge sharing across the organization
- Implementing a robust scorecard system to quantitatively evaluate suppliers based on predefined KPIs, driving supplier reliability and optimal sourcing decisions
- Developing strategies to enhance supply chain resilience by identifying potential risks, creating contingency plans, and establishing alternative sourcing options, ensuring uninterrupted production during disruptions
- Implemented a supplier performance monitoring system, resulting in 87% improvement in supplier quality and on-time delivery
- Conducted market analysis and drove alternate vendor development of critical components, resulting in cost reductions by 5% to 27%(based on unit price)
- Facilitated regular vendor audits to assess compliance with pre-determined quality standards and contractual agreements, resulting in 75% improvement in adherence
- Implemented change in inspection methodology & narrowing down to zero complaint from customer in terms of profile mismatch in hose
- Implementation of GD&T inspection cum arrow marking profile fixture for NAVISTAR customer hose without increase in cost simultaneously zero down the rejection due to arrow marking in hose
Asst. Manager - Supplier Quality Assurance
United Rubber Industries (I) Pvt. Ltd.
04.2016 - 09.2021
- Conducted comprehensive inspection of rubber hoses during in-process and final stages, ensuring compliance with quality standards
- Addressed external customer complaints by initiating necessary corrective and preventive actions, utilizing global 8D portals and customer-specific formats
- Facilitated daily CFT meetings to analyze internal and external complaints, identifying root causes, brainstorming solutions, and implementing actions utilizing QC tools
- Managed supplier evaluation, selection, and audits for components like fasteners, sheet metals, springs, rings, mandrels, fixtures, casting-based parts, raw materials, and coatings, adhering to evaluation check sheets and qualification criteria
- Led the incoming quality team to achieve zero rejections by implementing error-proofing controls, process audits, and verifying action plans against nonconformities
- Drove supplier development processes as per customer-specific requirements and QMS standards; conducted risk analysis and capacity verification for new suppliers
- Conducted regular supplier process and product audits as per the yearly plan, ensuring timely closure of non-conformities
- Monitored and optimized supplier performance for quality, delivery, cost, and service
- Evaluated supplier PPAP packages for brought-out parts, both in production and NPD, using a target-based approach and triggered Excel sheets for timely processing
- Analyzed 8D and SCAR reports from suppliers, utilizing live tracking sheets to ensure timely closure of complaints and non-conformities
- Managed the receipt inspection process, encompassing visual, material, functional, and dimensional inspections for various components, including mandrels, fixtures, sheet metal parts, fasteners, casting parts, heat-treated parts, springs, and gauges
Education
Bachelor of Engineering (B.E.) - Mechanical Engineering
Kolhapur Shivaji University
Skills
Procurement and Sourcing
Certification
Certified IATF 16949 - 2016 & ISO 9001:2015 Internal Auditor and 2nd Party Auditor
Professional Highlights
- Spearheaded the establishment of a robust QMS throughout SIPL's supply chain, culminating in the achievement of ISO 9001:2015 QMS certification in 2022 with a flawless record of zero NCs and zero OFIs in the SCM department.
- Pioneered the development of 19+ new suppliers, engaging actively with them to shape processes, products, and QMS.
- Remediated and elevated over 7 poor-performing suppliers within 5 to 6 months, bringing them to an acceptable rating level within KOKO networks.
- Directed contract manufacturing for various components - 43 plastics, 9 sheet metal parts, and 147 rubber molded components - from 2018 to 2023 within KOKO networks and United Rubber Industries (I) Pvt. Ltd.
- Guided and orchestrated new customer audits by the purchase and quality team, playing a pivotal role in securing new business opportunities for the organization.
Personal Information
- Mumbai
- Pune
- Date of Birth: 10/10/91
Timeline
Assistant Manager -Quality Assurance
Naxnova Technologies Pvt. Ltd.
11.2023 - Current
KOKO Networks Pvt. Ltd.
10.2021 - 10.2023
Asst. Manager - Supplier Quality Assurance
United Rubber Industries (I) Pvt. Ltd.
04.2016 - 09.2021
Bachelor of Engineering (B.E.) - Mechanical Engineering
Kolhapur Shivaji University
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