KUNAL SHAH
Surat
Summary
P&ID drawing and related Instruments data sheets, Loop drawings, Instrument Index, Preparation of I/O list and BOM. Installation & Troubleshoot the Field Instruments, Calibration of DP transmitter, Field Instruments Loop checking & I/O checking, Control valve troubleshooting, Stroke Checking of Valves and On-Off Valves to ensure the Open and Close Indications, Selection of Instruments. Knowledge of Siemens S7-300 & 400 PLC, Wonderware InTouch SCADA, WinCC Flexible. Experience in handling instruments of Emerson, E&H, and Fisher. Debugging Siemens PLC programming S7-300/400, Troubleshoot on the field.
Overview
13
13
years of professional experience
Work History
Certification Training in Wonderware InTouch Aveva 2020 R2 SP1
SSM Info Tech Solutions Pvt Ltd.
12.2023 - 04.2024
- Creating New Application with Wonderware for various process/Application
- Creating Alarms
- Events Real-Time & Historical Time Trending
- Security generations
Assistant Manager
Essar Construction India Ltd
Surat, Gujarat, India
07.2023 - 10.2023
- I/O list and Instrument Index preparation based on P&ID
- Cause & Effect diagram
- Preparation of Instruments location
- Reviewing & verifying of loop drawings, P&ID drawings and related instrument Data sheets
Assistant Manager
ArcelorMittal/NipponSteel
Surat, Gujarat, India
05.2023 - 07.2023
- Company Overview: Central Automation Department
- Field Instruments Erection and Commissioning
- Installation of Field Instruments
- Loop checking from field to control room
- Field instruments I/O Checking and troubleshooting
- Central Automation Department
SR. INSTRUMENTATION INSPECTOR
TECHNOCRAT ENGINEERS
10.2017 - 04.2023
- Prepared engineering designs and drawings using P&ID
- Approved, planned, organized operations of the manufacturing plant
- Determine the production capability of various machine equipment's and schedule planning based preventive maintenance inspection
- Analyzed usage of implemented raw materials and equipment
- Managed regular maintenance of operational equipment to meet production deadlines
- Ensured smooth/efficient running of the plant by overseeing employees and production
- Planned and implemented required changes to the equipment as well as in machinery
- Evaluated employee performances and implemented changes based on working methodologies
- Ensured product quality, by verifying whether regular inspection has been performed or not
- Prepared and examined reports of production
- Executed scheduling of equipment maintenance and replace parts as required
- Verified effectiveness of training on new employees
SR. INSTRUMENTATION INSPECTOR
VISHAL ENTERPRISE
04.2015 - 09.2017
- Developed procedures of the operations in the manufacturing industries also plans, control and implemented changes in the operations establishment
- Responsible for developed and implemented planned for the efficient use of the materials, and advice labours work changes to meet production targets
- Determine the production capability of various machine equipment's and schedule planning based on it
- Analyzed inventory reports involved from designing to production in process included raw materials and finished products
- Administered the provision of the supplies
- Recommended for changing and maintenance of the machines, equipments and production system
- Verified methods of work and prepared schedules of production system
- MCC RIO& PLC Panel loop checking with field instruments
- Instruments loop checking successfully completed
- Cable connection of MCC RIO& PLC Panel with field devices instruments
- PROFIBUS network connection & loop checking
- Installation, Calibration & Commissioning of Instruments
- Field instrument I/O Checking and troubleshooting
- Control valve troubleshooting
- Calibration of field instruments including Transmitters (DP Pressure transmitter)
- Continuity checks from Instrument to Junction Box and Junction Box to DCS/PLC
- Leak Tests of Impulse and Pneumatic tubes
- Range checking/setting of transmitters and switches as specifies/required
- Identified checking like Tag Plates and Ferrules
- Logics and Loops check (Will be done along with the Systems Engineer of DCS/PLC Vendor)
- Profibus DP for PLC to RIO communication
- Stroke Checking of Valves and On-Off Valves to ensure the Open and Close Indications
- Indications of all the Open Loops to be checked
- Simulating the Closed loop control element and the response of the loop to be checked
CONTROL ENGINEER
BRAVENS INC, CLIENT: CATERPILLAR
TX
08.2014 - 02.2015
- Oversee, plan, and valuate the day-to-day operations of the process control systems within the designated area
- Control and organize the method of production system to meet the production targets
- Financial management including establishing and managing budgets and compliance with financial controls
- Oversee the usage of the materials, labours
- Planned for the establishment budget
- Ensured the regular maintenance of machines and machineries
- Analyzed inventory reports involved from designing to production in process included raw materials and finished products
- Oversee the methods of work and suggested changes in them
- Developed and implemented schedules the maintenance, and recommended replacement of machines
- Responsible for quality control inspection system and prepares the procedures for the production unit
- Administered the supplies of raw materials, method of work, maintenance schedules, provision of supplies etc
- Trained the new joined employee, staff, labour for the proper and safety way of working with machines
- Siemens S7-300 Programming and troubleshooting
- Troubleshooting of machines related with plex fault
- Making changes in programming
- Coordinate equipment maintenance and system integration
- Prepared documentation and lead compliance to a planned maintenance program
- Investigate maintenance related issues and recommend solutions
- Revised system software where necessary to prevent downtime
- Assure system compatibility for control equipment
JR. INSTRUMENTATION INSPECTOR
VISHAL ENTERPRISE
05.2011 - 07.2013
- Recommended for changing and maintenance of the machines, equipment's, and production system
- Oversee the methods of work and prepared schedules of production system
- Conduct a quality check and develop new reporting procedure
- Involved in the planning and managing the budget of the establishment
- Plan, organize and direct also implement plans for the efficient usage of materials
- Working knowledge of hardware configuration of Step7 PLC and programming
- Reviewing & verifying of loop drawings, P&ID drawings and related instrument Data sheets, Instruments Index
- Responsibilities of calibration of field instruments including Transmitters (DP Pressure, temperature etc
- Prepared BOM
- I/O list preparation based on P&ID drawings
- Identify of each field instrument with preheater P&ID
- Correction of wiring from field instrument to JB
- Loop checking of each instrument with JB & preheater panel
- PT, Pressure switch, solenoid valve, motorized valve connection from field to JB to preheater panel
- Identify of each filed instrument with Burner 1 & 2 P&ID
Education
Master of Science - Manufacturing System Engineering
New Jersey Institute of Technology
Newark, NJ, USA01.2011
B.E - Instrumentation and Control Engineering
Sarvajanik College of Engineering & Technology
Surat, Gujarat, India06-2008
Skills
- Siemens TIA portal Programming
- Wonderware
- Siemens SCADA Software
- Creating Alarms
- Events Real-Time & Historical Time Trending
- MIS Reports
- Communication with Hardware
- PLCs Controllers
- HMI's
- PROFIBUS (DP/ PA)
- ETHERNET
- PROFINET
- SCADA (Wonderware Intouch Aveva 2020 R2 SP1)
- Controls of Instruments
- Troubleshooting
- C language
- SQL
Timeline
Certification Training in Wonderware InTouch Aveva 2020 R2 SP1
SSM Info Tech Solutions Pvt Ltd.
12.2023 - 04.2024
Assistant Manager
Essar Construction India Ltd
07.2023 - 10.2023
Assistant Manager
ArcelorMittal/NipponSteel
05.2023 - 07.2023
SR. INSTRUMENTATION INSPECTOR
TECHNOCRAT ENGINEERS
10.2017 - 04.2023
SR. INSTRUMENTATION INSPECTOR
VISHAL ENTERPRISE
04.2015 - 09.2017
CONTROL ENGINEER
BRAVENS INC, CLIENT: CATERPILLAR
08.2014 - 02.2015
JR. INSTRUMENTATION INSPECTOR
VISHAL ENTERPRISE
05.2011 - 07.2013
Master of Science - Manufacturing System Engineering
New Jersey Institute of Technology
B.E - Instrumentation and Control Engineering
Sarvajanik College of Engineering & Technology
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