Mechanical Commissioning Professional with a proven track record of high productivity and efficient task completion. Expertise in system integration, operational testing, and strict adherence to safety protocols, ensuring timely project delivery. Strong communication, problem-solving, and leadership skills facilitate effective coordination of cross-functional teams to meet project objectives. Capable Mechanical Supervisor with a forward-thinking approach and hardworking mentality. Reliable, focused, and well-organized with versatile technical abilities. Versed in regulations and best practices.
Passport Number: Y5928552
· Strong experience in rotating and static equipment
· Worked in horizontally opposed balanced gas compressor, motor driven and engine driven
· Experience in inspection of utilities and process systems of FPSO
· Strong experience in operation and maintenance
· Good experience in mechanical completion, pre commissioning, commissioning and start up activates
· Supervision Experience in Mechanical Completion Inspections in FPSO.
· Communicate effectively at all levels of an organization and with individuals and groups from different disciplines and industries
· Familiar with PIMS Completion Management Software
· Identifying all equipment and creating equipment identification lists and assigning respective numbers to each piece of equipment
· Experience in pumps, compressors, gas turbines, steam turbines, air blowers, vessels, tanks, hydraulic Power Unit (HPU)
· Permit to Work and LOTO
· Condition Monitoring
· Good experience in instrumentation and electrical systems
· Find out punch and prepare punch list
· Supervision on alignment activities of plant equipment
EPCC and Technical Documentations Completion & Commissioning
· Coordinating all site inspections with the site subcontractors
· Ensure that all inspection reports are accurate and that all attached documents are current status
· Review all inspection reports for compliance
· Gathering of data and specifications for all Mechanical equipment for Pre-Commissioned System for inspections and test reports
· Assist the Commissioning Engineer in Performing Preliminary Check, Functional Check, Operational Test & Pre-Startup activities
· Practical Skills on interpreting P & ID drawings, vendor mechanical drawings, schematics and logic drawings. Completing system walk –downs and punch listing of systems and subsystems, Final checks on equipment prior to initial start-up.
· Carry out Commissioning activities within the designated areas, safety according to Commissioning procedures for pumps and heavy machinery
· Inspection of air equipment’s, Alignment of pumps and motor, Equipment punch list certification check and punch list completion Verification
Package Equipment Maint –Operational & Reliability
· Analyze manufacturing processes and identify areas for improvement.
· Supervise team of mechanical engineers to oversee and service day-to-day operations.
· Design and implement machinery upgrades, overhauls, and replacements packages with PMT
· Evaluate processes for operational and cost efficiency.
· Troubleshoot processes to reduce rates of errors, breakages, and sub-standard production.
· Lead cross-functional team in implementing across-the-board improvements to production process.
· Create protocols for regular maintenance, inspection, and service to optimize machinery function and to avoid breakdowns.
· Compose reports setting forth results of assessments and evaluations, as well as a plan for further indicated action.
· Ensure project completion within time and budget constraints.
· Implement protocols for testing and quality-controlling new processes.
· Train engineering team in applicable health and safety standards and procedures.
· API 610 Centrifugal Pump OH, BB & VS SULZER, Flowserve, IIT, WEIR, Expert in Single and multistage pumps Completely Overhauling & maintain the Reports. Involved in Operational maintenance PM& CM, Seal systems, Alignments and Condition monitoring,
§ RECIPROCATING COMPRESSOR
Ariel Compressor, Trained LEVEL -1&2
· SCREW COMPRESSORS /MRU/AIR
Atlas Copco, Frick,
· CENTRIFUGUL COMPRESSOR
Mitsubishi GTL plant steam turbine
Drives Compressor, Atlas Copco MEN energy,
Completely overhaul& PMs
· SHAFT ALIGNMENTS – LEASER Tool
Rotating equipment’s are aligned by dial gauge at the method of RIM/FACE and REVERSE INDICATOR. LESER ALIGMENT
· Gas Turbines /Double drive Steam Turbines & Compressors
Good experience in trouble shooting,
Installation. Worked with GE, Caterpillar
Solar, Mitsubishi All Frames and all Stages
GAS EINGINES:
Waukesha VHP series four 12-cyliners,
Caterpillars, Troubleshooting and Cylinder Head liner piston completely to produce work that is often used
· TURBOEXPENDER
Centrifugal or axial-flow turbine, through Which a high-pressure gas is expanded Drive compressor or generator. Such As Oxygen Nitrogen, Helium, Argon &Krypton
· MECHANICAL SEALS
Refurbishing all type of cartridge seals. Component seals, Single, Double and tandem seals
John crane, Burgmann, Flow serve, seal and Leak proof
· GEAR BOXES & FINFANS
Serviced speed changing (Step Up and
Step Down) and Direction changing
Gearboxes for Cooling tower fan, Fin fan,
Agitator and EOT Crane gearboxes
· VALVE, SDV, ESDV, PSV, PRVS
Disassemble various parts and tools for
Inspection and/or refurbishment.
· STATIC SPECIALLIZATION
Static/Package equipment / Modules / Boilers / REACTORS, Heaters large capacities shell& tube coolers
Hydro testing, inspection and commissioning
pressure vessels for crude and gas.
Worked in gas separators and drum.
P&ID knowledge in rotating and static Equipment’s
· Rotating Equipment’s Operation & Maintenance
· Health and safety
· installation
· Mechanical completion Inspections and line walk
· PIMS Completion Software
· EPCC packages with PMT representatives.
· Coordination with Sub Contractors and Clients.
· Pre-com Commissioning
· Preventive Maintenance
· Overhauling
· Annual Refinery Turnaround
· Operational maintenance
· Flange management
· Supervision on Operation and Maintenance.
· PIMS Completion
· Gas gathering station operation
· Supervision / Team leadership
· Permit to Work and LOTO
· Inspection of FPSO piping
· Inspection of FPSO Rotating and Static Equipment
· Commissioning QC inspection FPSO.
· Preservation
· Reliability
· RCA (Root Cause Analysis) investigations.