Kuruvilla Joseph
New Delhi
Summary
Project manager with expertise in aircraft maintenance and regulatory compliance, emphasizing team leadership and safety auditing. Demonstrated success in preventive maintenance and operational excellence within high-pressure environments. Proficient in aircraft troubleshooting and compliance management, enhancing workflow efficiency and safety standards. Proven ability to coordinate technical operations, leading to successful project outcomes. Results-driven with a strong known attribute for effective communication and problem-solving skills, contributing to seamless project execution and adherence to safety regulations in the aviation industry.
Overview
39
39
years of professional experience
Work History
Manager
AI Engineering Services Ltd
Dubai
11.2018 - 06.2025
- Established an independent branch of AIESL as project manager in the UAE to provide aircraft maintenance services for commercial aircraft, with a trade license to operate in the UAE.
- Set up a team of qualified aviation professionals, as well as H.R. and finance personnel, to independently manage and operate the line station MRO for handling Airbus A-320 type and B737 type aircraft.
- Set up line station MRO in UAE airports to provide technical handling services to Air India and Air India Express operations in DXB, SHJ, and RKT airports.
- Organized and enhanced station capabilities as per CAMO requirements and DGCA guidelines for establishing approved stations after fulfilling audit compliance, as mandated.
- Supervised aircraft maintenance timelines, ensuring compliance with safety protocols.
- Coordinated with engineers and technicians to resolve maintenance issues and improve workflow efficiency.
- Managed inventory of maintenance supplies, guaranteeing availability of necessary tools.
- Trained staff on best practices for aircraft inspections and repairs to enhance technical skills.
- Reviewed maintenance logs for accuracy before submission to authorities.
- Developed standard operating procedures for routine inspections and preventive maintenance tasks.
- Conducted safety audits to identify risks and ensure compliance with industry standards.
- Reviewed vendor invoices for accuracy prior to submitting payment requests.
- Maintained up-to-date knowledge of relevant DGCA regulations governing the operation of commercial airplanes.
- Managed the daily operations of the Aircraft Maintenance Department including personnel scheduling, training, and supervision.
- Prepared detailed reports summarizing inspection results, malfunctions found during testing, recommendations for repair and replacement parts needed.
- Reviewed reports from pilots regarding any problems encountered during flight operations.
- Coordinated with different departments to ensure compliance with DGCA regulations.
- Performed troubleshooting activities on various types of aviation engines and airframes.
- Evaluated parts used in aircraft repairs or replacements to ensure they meet quality standards.
- Organized routine maintenance checks in order to identify potential faults before they become serious issues.
- Assisted in developing and managing budgets for aircraft maintenance operations.
- Analyzed data collected from inspections or tests conducted by engineers and technicians in order to determine necessary corrective actions.
- Supervised staff members in performing inspections, repairs, modifications, installations, tests. on aircraft systems components.
- Directed the development of preventive maintenance programs and safety procedures for aircraft.
- Developed strategies to reduce downtime on aircrafts due to mechanical failures or other reasons.
- Created a system for tracking aircraft defects, repairs, and maintenance records.
- Provided technical guidance and assistance to mechanics and engineers while working on complex repair tasks.
- Monitored progress of all assigned projects and reported issues to senior management.
- Investigated customer complaints relating to aircraft performance or operational issues and took appropriate corrective action when necessary.
- Oversaw the ordering of spare parts required for scheduled or emergency repairs on an as-needed basis.
- Researched, read and interpreted technical manuals and guidelines before inspections, installations and repairs.
- Performed troubleshooting procedures to find root causes of faults.
- Completed scheduled and unscheduled safety and performance assessments.
- Inspected completed work to certify that maintenance adhered to standards and procedures.
- Managed repair logs, documenting preventive and corrective aircraft maintenance activities.
- Reported issues, malfunctions, unusual wear, or damage to appropriate personnel.
- Recommended replacement, repair or modification of aircraft equipment based on inspection.
- Utilized drawings and schematics to install, remove and modify aircraft structures, systems and components.
- Disassembled and inspected engines and components for wear, breaks or other deficiencies.
- Interpreted logs to understand issue history and nature, troubleshoot faults and identify next steps.
- Performed troubleshooting and diagnostic procedures to locate source of malfunctions.
- Used diagnostics and troubleshooting tools to identify failures and equipment issues.
- Planned work procedures using charts, technical manuals and experience.
- Carried out the tendering process and evaluation of technical and commercial bids for shortlisting eligible vendors to provide third-party support for providing technical manpower, including tools and equipment.
- Organized and conducted technical manpower selection and interviews as per company procedures for the selection of suitable manpower requirements as and when needed.
Shift Manager Maintenance control centre
AI Engineering Services Ltd
New Delhi
03.2011 - 10.2018
- Provided round-the-clock technical guidance to the duty AME for maintenance tasks to be accomplished.
- Troubleshooting and technical analysis of aircraft snags, discrepancies, and planning appropriate maintenance tasks for snag rectification.
- Monitoring aircraft repetitive snags, planning maintenance tasks, and providing technical data and references from appropriate technical manuals to identify the root cause and carry out rectification actions with minimum disruptions to the flight schedule.
- Quick and efficient aircraft retrieval from outstations due to AOG situations, by optimum utilization of resources, by man and material positioning through the first available services.
- Trained team members on safety protocols and operational procedures.
- Coordinated inventory management and ensured spares availability at the correct locations, where maintenance is planned.
- Implemented process improvements to enhance workflow efficiency.
- Monitored performance standards and addressed operational challenges.
- Maintained and monitored aircraft equipment, and ensured compliance with safety regulations.
- Helped engineers and technicians to accomplish tasks during AOG situations.
- Communicated with other shift managers to facilitate the continuum of workflow with minimum interruptions.
- Provided coaching and technical guidance to team members when necessary, to improve performance.
- Responded quickly and effectively to emergency situations as they arose.
- Position skilled staff in key areas throughout the shift to optimize workflow productivity.
Licensed Aircraft Engineer
Indian Airlines/Airindia Engineering Services Ltd
New Delhi
09.1986 - 02.2011
- Conducted routine and detailed inspections of aircraft systems to identify defects.
- Performed maintenance and repairs on various aircraft types, ensuring compliance with regulations.
- Collaborated with team members to troubleshoot mechanical, electrical, and hydraulic issues.
- Adhered to safety protocols during all maintenance operations to uphold standards.
- Documented maintenance activities accurately in compliance with regulatory requirements.
- Trained junior engineers on maintenance procedures, tools, and safety protocols.
- Utilized diagnostic tools to identify and resolve equipment malfunctions efficiently.
Education
Diploma in Aircraft Maintenance Engineering - Aircraft Maintenance Engineering
Hindusthan Institute of Engineering And Technology
Chennai, India12-1984
Associate of Pre-Engineering - Engineering Physics, Chemistry And Mathematics.
Newman College
Kerala, India06-1979
Senior Secondary School Leaving Certificate. - Liberal Arts And Sciences
Rajagiri High School
Kerala, India.04-1976
Skills
- Aircraft troubleshooting
- Regulatory compliance
- Preventive maintenance
- Technical documentation
- Equipment inspection
- Project management
- Team leadership
- Workflow optimization
- Inventory management
- Budget planning
- Problem solving
- Effective communication
- Safety auditing
- Risk assessment
- Staff training
- Time management
- Operations management
- Policy development and implementation
- Shift scheduling
- Verbal and written communication
- Safety procedures
- Stakeholder management
- Emergency response planning
- Resource allocation
- Performance evaluations
- Cross-functional teamwork
- Complex problem-solving strategies
- Staff management and development
- Revenue management strategies
- Project planning and execution
- Negotiation skills
- Risk management strategies
- Performance management systems
- Business planning and strategy
- task delegation techniques
- decision-making processes
- documentation and reporting practices
Affiliations
- Avid reader of books with subjects ranging from classics to science fiction, philosophy, history, and anthropology, and anything out of the ordinary
- Traveling and experiencing different cultures and food habits is a passion
- Enthusiastic cook who can develop his or her own version of any dish that has caught my fancy during my travel adventures
- Long-distance driving in the hills through uncharted territory
- Amateur photographer with a huge portfolio collection from many years of travel around the globe and from vague and forgotten bylanes of India
Timeline
Manager
AI Engineering Services Ltd
11.2018 - 06.2025
Shift Manager Maintenance control centre
AI Engineering Services Ltd
03.2011 - 10.2018
Licensed Aircraft Engineer
Indian Airlines/Airindia Engineering Services Ltd
09.1986 - 02.2011
Diploma in Aircraft Maintenance Engineering - Aircraft Maintenance Engineering
Hindusthan Institute of Engineering And Technology
Associate of Pre-Engineering - Engineering Physics, Chemistry And Mathematics.
Newman College
Senior Secondary School Leaving Certificate. - Liberal Arts And Sciences
Rajagiri High School
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