LAHU LONKAR
Plant Manager
Satana,MH
Summary
Dynamic Plant Manager with a proven track record at Mutha Engineering Pvt Ltd, excelling in operations management and continuous improvement. Enhanced production efficiency through lean manufacturing principles and effective training programs, while fostering a collaborative team environment. Skilled in cost control and safety management, driving significant operational success.
Overview
3
3
Languages
5
5
Certifications
21
21
years of professional experience
Work History
Plant Manager
Mutha Engineering Pvt Ltd
Satara, MH
07.2025 - Current
- Coordinated daily plant operations to maintain production flow and meet schedule requirements.
- Monitored equipment performance and escalated maintenance issues to reduce downtime.
- Supported quality checks to ensure output aligned with process specifications.
- Applied safety procedures to maintain compliant and organized work environment.
- Tracked material usage and coordinated inventory needs with production priorities.
- Assisted supervisors with workforce allocation and shift planning.
- Prepared operational reports to support management decisions and workflow reviews.
- Resolved routine production issues quickly to sustain consistent plant output.
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Directed employees and related programs to maximize team productivity and facility output.
- Provided direction and leadership to all levels of employees and managers.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Led, trained and coached plant staff to facilitate high levels of productivity and quality.
- Maximized plant safety through proactive strategies and well-structured training.
- Maintained quality of product with robust inspections and assessment team.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
- Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
- Implemented quality control measures to reduce defect rates and enhance product quality consistently.
- Implemented useful inventory management and tracking systems to reduce costs and improve operations
- Conducted thorough root cause analyses on production issues, identifying solutions for continuous improvement efforts.
Deputy Production Manager Machine Shop
TBK INDIA PVT LTD
07.2019 - 07.2025
- Coordinated daily production schedules to align manpower, materials, and machine availability.
- Monitored workflow performance and resolved bottlenecks to maintain consistent output.
- Supervised production teams and reinforced quality, safety, and compliance standards.
- Reviewed production reports and highlighted deviations for corrective action.
- Implemented process improvements to strengthen efficiency and resource utilization.
- Trained supervisors and operators on standard operating procedures and production targets.
- Reduced downtime by optimizing equipment maintenance schedules and ensuring timely repairs.
- Coordinated with sales, engineering, and procurement departments to ensure seamless integration of new product launches.
- Contributed to strategic planning initiatives, aligning departmental goals with broader organizational objectives.
- Managed daily production activities, ensuring timely completion of customer orders and adherence to quality standards.
- Championed environmental sustainability efforts within the facility by promoting energy-efficient practices and waste reduction initiatives.
- Resolved issues quickly to maintain productivity goals.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Reviewed work for quality and compliance with company standards and design specifications.
- Managed internal operational standards and productivity targets.
- Analyzed production data and prepared reports for senior management.
- Worked well in a team setting, providing support and guidance.
- Developed new parts along with process flow, machine setting, CNC, and VMC programming.
Manufacturing Engineer- Machine Shop
Adler Mediequip Pvt Ltd
Satara, MH
05.2015 - 10.2018
- Optimized manufacturing processes to improve line balance, workflow consistency, and production efficiency.
- Developed process documentation, work instructions, and control plans for regulated medical device assembly.
- Coordinated cross-functional troubleshooting for equipment, tooling, and product quality issues.
- Validated manufacturing changes and supported installation qualification for new machinery and fixtures.
- Guided procurement of machinery in alignment with component requirements.
- Planned operation sequence for complex jobs, improving process efficiency. Conducted quality analysis and enforced corrective and preventive measures. Utilized advanced CNC, VMC, and 4th and 5th axis machines for component development.
- Designed and applied a single-piece flow layout for lean manufacturing efficiencies.
- Modified fixtures and introduced advanced tooling to enhance productivity.
Senior Engineer (MFG. Engineering)-Machine Shop
Neosym Industry Ltd
03.2013 - 03.2015
- Utilized advanced CNC, VMC, HMC, VTL, and 4th axis machines for component development.
- Worked well in a team setting, providing support and guidance.
- Developed new parts along with process flow, machine setting, CNC, and VMC programming.
- Directed the development, design, and optimization of manufacturing processes, and managed new product inquiries while developing comprehensive APQP plans.
- Conceived machine layouts with considerations for workflow, ergonomics, and specific requirements. Designed and implemented machining division projects from inception to completion.
- Developed team competencies to meet and exceed customer expectations.
- Coordinated auxiliary support systems, including electrical, water, and pneumatic layouts, took the lead in equipment selection, procurement, and successful commissioning.
- Managed equipment upgrades, aligning implementation with production requirements and operational goals.
- Documented engineering procedures and inspection findings to support accurate technical decision-making.
- Mentored junior engineers, providing guidance in best practices and fostering professional growth opportunities.
- Coordinated with multidisciplinary teams to ensure project milestones were met on time and within budget.
- Optimized existing engineering processes, resulting in marked improvement in product quality.
Machine Shop in Charge
S B ENGINEERS
05.2011 - 03.2013
- Self-motivated, with a strong sense of personal responsibility.
- Worked effectively in fast-paced environments.
- Skilled at working independently and collaboratively in a team environment.
- Proven ability to learn quickly and adapt to new situations.
- Worked well in a team setting, providing support and guidance.
- Developed new parts along with process flow, machine setting, CNC, and VMC programming.
- Handled quality control and quality assurance, supplier chain management.
- New CNC advanced tool development to reduce productivity.
Trainee Engineer-Machine Shop
Pune Bevels Pvt Ltd.
11.2005 - 04.2011
- Interpreted engineering drawings for bevel gear manufacturing and ensured process alignment with design requirements.
- Coordinated shop floor activities to support smooth production flow and timely issue resolution.
- Inspected components using precision measuring instruments to maintain dimensional accuracy and quality standards.
- Troubleshot machining and assembly issues to reduce rework and improve process consistency.
- Operated CNC and VMC machines while maintaining optimal takt time, introduced techniques to reduce setup time, and streamlined operations. Ensured adherence to production schedules for on-time delivery.
Education
B-TECH - Mechanical Engineering
Yashwantrao Mohite Institute of Management
Malkapur, India 04.2001 -
No Degree - Diploma in Mechanicle Engineering
Naveen Polytechnic
Pune 04.2001 -
Skills
Plant and warehouse operations
Project management
Operations management
Production planning
Safety management
Continuous improvement
Production scheduling
Performance improvements
Training programs
Lean manufacturing processes
Cost control
Lean manufacturing principles
Six sigma expertise
Cost controls
Production and processing management
Production equipment maintenance
Certification
Lean six Sigma Black belt
Timeline
Plant Manager
Mutha Engineering Pvt Ltd
07.2025 - Current
Deputy Production Manager Machine Shop
TBK INDIA PVT LTD
07.2019 - 07.2025
Manufacturing Engineer- Machine Shop
Adler Mediequip Pvt Ltd
05.2015 - 10.2018
Senior Engineer (MFG. Engineering)-Machine Shop
Neosym Industry Ltd
03.2013 - 03.2015
Machine Shop in Charge
S B ENGINEERS
05.2011 - 03.2013
Trainee Engineer-Machine Shop
Pune Bevels Pvt Ltd.
11.2005 - 04.2011
B-TECH - Mechanical Engineering
Yashwantrao Mohite Institute of Management
04.2001 -
No Degree - Diploma in Mechanicle Engineering
Naveen Polytechnic
04.2001 -