Summary
Overview
Work History
Education
Skills
Accomplishments
Languages
Timeline
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LAKHAN VERMA

LAKHAN VERMA

Vadodara

Summary

Results-driven EPU Manager at Alstom Transport India Limited with a track record of enhancing operational effectiveness and meeting budgetary goals. Skilled in streamlining processes, resolving critical issues, and conducting training sessions to optimize product quality and performance. Proficient in utilizing core tools like TPS, Lean Manufacturing, and 7 QC Tools. Expertise in managing fabrication processes, CNC/VMC machines, and maintenance techniques for smooth operations.

Reliable Manager demonstrating high level of ownership and initiative. Possessing exceptional work ethic and desire to go above and beyond to exceed company expectations. Offering knack for building productive working relationships. Successful in fast-paced, deadline-driven environments to manage goals and team development. History of thriving in team-oriented environments.

Results-driven Manager known for high productivity and efficient task completion. Specialize in strategic planning, team leadership, and operational improvement. Excel in communication, problem-solving, and adaptability, ensuring seamless project execution and team cohesion.

Overview

13
13
years of professional experience

Work History

Industrial EPU Manager

Alstom Transport India Limited
Vadodara
04.2023 - Current
  • Overview provided focuses on Alstom Transport India Limited,
  • Directed production enhancements for rail components
  • Backed by superior technology, the organization provides Metro projects to the Indian Railways.
  • It has successfully offered the premium projects of metros like Delhi metro, Agra-Kanpur, Bhopal-Indore, etc.
  • To handle all operational activities of traction converters for Indian Railways.
  • Line Balancing through Time study & Cycle Time reduction.
  • To ensure line running in single-piece flow.
  • (5 Traction converters per day)
  • Ensure zero missing parts from Station 1 to last in complete assembly.
  • To make VSM of complete line and deploy M/P as per monthly plan.
  • Motivation for each employee to achieve individual targets.
  • To achieve 95% utilization targets.
  • 100% Manufacturing Effectiveness.
  • Daily hours entry as per given budget time for each project.
  • Leading Level 1 to Level 3 Meetings from Line Leaders to Management on a daily basis.
  • Monthly Meetings with SMD and supporting CFT.
  • Kaizen's implementation as per PQCDSM.

Production Engineer

Daikin air-conditioning India Pvt. Limited
Neemrana
01.2017 - 04.2023
  • Company Overview: Daikin Air-conditioning India Pvt
  • Ltd
  • (DAIPL) is a 100% subsidiary of Daikin Industries Ltd
  • Japan, a global leader in the manufacturing of commercial-use and residential air conditioning systems
  • Backed by the superior technology, the organization offers a wide range of energy efficient air conditioning solutions to the Indian customers
  • It has been successfully offering premium air conditioning solutions in the Indian market for large-scale projects
  • Main products of Daikin are CHILLERS, VRV, ROOM AC, PA DUCT
  • To handle all operational activity (Related to PQCDSM) AC unit assembly and sub assembly lines
  • To make yearly direct, indirect budget according to production plan and assure to meet the targets
  • To plan and utilize 4M according to the production plan to achieve safety, production & quality targets
  • To prepare MIS (with detailed analysis) by usage of analytical tools
  • It help us to achieve Productivity, Quality, Safety, Cost, Environmental, Skill related targets
  • Motivate, Involve (self & team) and direct team to conduct waste elimination & cost saving projects on shop floor with the application of VSM, Kaizens, Poke yoke, 3G, 3M and 5S concepts
  • Accountable for adherence all ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 related requirements
  • Co-ordinate with R&D for various stages of new development and ensure new model development activities should be complete smoothly on timeline
  • Conducting and delivering on job training to team associates, testing and approving personnel for safety, production and quality
  • Drive inventory management system to ensure no variation in inventory of parts as well as consumables
  • Maintain optimum condition of all equipment's with the help of TPM activity and its tools
  • Auditee for audits (Manufacturing dashboard audit, process audits, ISO 9001, 14001, inventory audit, safety top petrol, quality top petrol) and Ensure closure of all audit observation
  • To handle all operational activity of Chillers as well as AC outdoor unit assembly and sub assembly lines
  • To achieve production plan with productivity, quality & safety
  • Team member of new model development CFT
  • Do kaizens to improve results
  • Improve line balancing to increase productivity
  • Maintain optimum condition of all equipment's with the help of TPM activity and its tools
  • Auditee for audits related to respective area
  • Lead production team for new line setup

Production Engineer

Best Koki Automotive Pvt. Limited
Gurgaon
07.2015 - 01.2017
  • Programming and providing training as well as handling troubleshooting activities of VMC machines (Fanuc control)
  • To achieve daily and weekly production targets
  • To ensure traceability and identification of each product
  • Handling 4M planning including maintenance of MIS report
  • Carrying out calculation of O.E.E
  • On daily, monthly and yearly basis
  • Responsible for increasing FTT (First Time Through) by reducing rejection and rework
  • Conducting waste elimination projects on shop floor with the application of 6M and 5S concepts
  • Accountable for maintaining:
  • All ISO TS related documents and maintaining control plan sheet of the products
  • Identifying and evaluating new development in Assembly field for potential applications to machining problems
  • Conducting and delivering on job training to team associates, testing and approving personnel for Assembly production as well as preparing skill matrix for the same

Jr. Production Engineer

Jtekt Sona automotive india ltd., Bawal
10.2011 - 06.2015
  • Handling 4M planning
  • Carrying out calculation of O.E.E
  • On daily, monthly and yearly basis
  • Accountable for maintaining:
  • All TS related documents and maintaining control plan sheet of the products
  • EMS policy and all its documents
  • Conducting and delivering on job training to team associates, testing and approving personnel for machining & assembly production as well as preparing skill matrix for the same
  • Involved in:
  • Preparing PFD, control plan and work instructions
  • Supervising machine process parameter, tool life recording data and fixture maintenance
  • Monitoring machining cost and other costs based on the company's goal
  • Looking after maintenance of machine on a regular basis as well as maintaining its record in the check sheet
  • Working in close collaboration with Maintenance Department to learn planning and executing preventive maintenance
  • Handling Continuous Improvement Project (CIP)
  • Yield improvement was one of them
  • Preparing Root Cause Analysis with the usage of 7 QC Tools, thereby curbing quality related issues
  • Ensuring execution of Corrective Action Plan (CAPA)

Education

B.Tech - Mech. Engg

01.2014

Diploma - Mechanical Engg

01.2011

Matriculation -

01.2007

Skills

  • Manufacturing, Production Planning, and Control
  • Single-piece flow setup for traction converters of Indian Railways
  • Awarded as Star of the Month (March 2024) for maximum production of converters in a month and financial year
  • 4M daily, monthly, yearly planning, and results review
  • Control all shop floor activity to achieve departmental targets
  • Co-ordinate with QC, Maint, HR, Stores for smooth operation
  • New line set up & stabilization of CHILLERS
  • ISO implementation, Kaizen
  • Fabrication Processes Expert: Plasma Cutting, Welding (Saw, MIG, TIG), VMC, and CNC
  • Water-cooled screw and centrifugal chiller manufacturing from 80 TR to 1300 TR
  • Testing and processes of RA, as well as chiller productions
  • Assembly, machining, and welding operations
  • Cycle Time Study, TPS, TPM, TQM
  • Do activities with the inclusion of quality results in my key deliverables
  • Rejection control through daily red bin analysis
  • Improve the analytical approach among the team with training as per ASME standards
  • Encourage the team to get involved in problem-solving teams, like the Winning Internal Quality Circle, as a leader
  • Do proper direct and indirect budgeting
  • Cl project
  • Trainings
  • Motivational interaction
  • Training
  • Skill Matrix and Competency Plan
  • Recognition
  • Alpha (Japanese ERP software)
  • Well-versed in SAP
  • MS Office (Word, Excel, and PowerPoint)
  • Mailing and internet

Accomplishments

  • New Line Setup for IR Loco Converters & ICF 416 with Smooth Production flow from ITO to HVPT Level.
  • Reducing 3 manpower from Assembly Line of Chillers production by doing Time Study, Line Balancing & Kaizen on Gamba.
  • Star of the month Awarded to achieve the Highest Production through Lean Tools in a Month(March'24) & a Financial Year-2023-2024 for IR Converters.
  • Reduced in house rejection from 0.80% to 0.10% through poke yoke techniques & Improvements.
  • Got rewarded for best KAIZEN in Competitions & QC circle award by Plant head.
  • 1st position awarded in Zonal & 2nd position in Final Level QC Circle Activities of CII & QCFI.
  • Team leader of Safety and EMS activity.
  • Team leader of "4RKYT" activity.
  • Team member of Safety committee.

Languages

Hindi
First Language
English
Intermediate (B1)
B1

Timeline

Industrial EPU Manager

Alstom Transport India Limited
04.2023 - Current

Production Engineer

Daikin air-conditioning India Pvt. Limited
01.2017 - 04.2023

Production Engineer

Best Koki Automotive Pvt. Limited
07.2015 - 01.2017

Jr. Production Engineer

Jtekt Sona automotive india ltd., Bawal
10.2011 - 06.2015

B.Tech - Mech. Engg

Diploma - Mechanical Engg

Matriculation -

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LAKHAN VERMA