Laxman Vishnudas Limkar

• Working as AGM (Operation) / Factory Manager role in Amines and its derivatives plants (Methyl Amine, Dimethyl Amine Hydrochloride, Dimethyl Formamide, Morpholine, Hydrogen, Acetonitrile, , Gamma Butyro Lactone, N-Methyl-2-Pyrrolidone, N-Ethyl-2-Pyrrolidone, Poly Vinyl Pyrrolidone)
• Ensuring smooth & safe operation of production plants through DCS / PLC.
• Drive the PVP (Poly Vinyl Pyrrolidone) production plant as a Pharma FDA approved, batch process plant.
• Overseeing all aspects of a chemical manufacturing facility, including production, safety, quality control, maintenance, cost management, environmental compliance, and personnel management, ensuring efficient operations while adhering to industry regulations and maximizing profitability.
• Developing strategies to increase the production & productivity and to minimize raw material/utilities specific consumption/norms by maintaining quality standards
• Directing daily production activities, monitoring critical process parameters, and troubleshooting manufacturing issues.
• Ensuring smooth operation of all plant equipment and machinery through proper maintenance schedules.
• Optimizing production processes to maximize output and minimize downtime.
• Implementing continuous improvement initiatives to enhance efficiency and productivity.
• Implementing and enforcing strict safety protocols and procedures to prevent accidents and injuries.
• Ensuring compliance with all environmental regulations and permits related to chemical manufacturing.
• Conducting regular safety audits and training programs for all plant personnel.
• Maintaining quality standards for all manufactured products by conducting regular quality checks and analysis.
• Identifying and addressing quality issues promptly to prevent product defects.
• Implementing quality control measures throughout the production process.
• Developing and managing the plant budget, monitoring costs, and identifying areas for cost reduction.
• Analysing production data to optimize resource allocation and cost efficiency.
• Reporting financial performance to senior management.
• Leading and motivating the plant workforce, including hiring, training, performance evaluation, and employee development.
• Fostering a positive work culture and addressing employee concerns.
• Identifying and implementing strategic initiatives to improve plant performance and competitiveness.
• Developing long-term plans for plant expansion, equipment upgrades, and process improvements.
• Collaborating with other departments to align plant operations with overall company goals.
• Maintaining strong relationships with regulatory agencies, suppliers, customers, and community stakeholders.
• Addressing external concerns related to safety, environmental impact, and community relations.
• Implemented ISO Certification.

• Provided Process solutions to Chemical / Petrochemical Industry plants through Honeywell platform software's (Steady State/Dynamic Simulation, Reports Generation) as a Project Leader.
• Completed three Projects life cycle of petrochemical plants.
• Active customer involvement: Attended Kick off Meeting with customer to freeze on project scope and data, understand and implement customer requirements
• Responsible for Project life cycle, Project scheduling, planning, overall performance in terms of managing scope, cost, schedule, and contractual deliverables, change control, and risk management and communication management for Simulation and process monitoring projects
• Collaborated with cross-functional teams to ensure seamless integration of various project components.
• Implemented best practices in documentation management systems that improved efficiency, accessibility, and security of project-related information.
• Optimized resource utilization by accurately forecasting project needs and allocating resources accordingly throughout the project lifecycle.
• Mentored junior team members, fostering professional growth and increasing overall team efficiency.

· Operation of Ethylene Oxide- Ethylene Glycol plant through DCS.

· Production management & ensuring product quality, dealing with troubleshooting, startup & shut down, Problem solving, Evaluation of Plant Performance, Optimization of the process parameters & plant emergencies activities.

· Actively participated in EO-EG Plant OTS (Operator Training Simulation) program.

· Develop and execute detailed production schedules to meet customer demand and delivery deadlines.

· Allocate resources effectively, including raw materials, labour, and equipment’s.

· Prioritize employee safety by enforcing safety protocols and conducting regular safety training.

· Monitor production metrics like yield, throughput, and downtime to identify areas for improvement.

· Lead and motivate a team of production workers, including assigning tasks and providing necessary training.

· Manage production costs by optimizing resource utilization and minimizing waste.

· Coordinate preventive maintenance schedules for plant equipment to ensure optimal performance.

· Monitor equipment condition and address maintenance issues promptly.

· Address employee concerns and performance issues.

· Identify cost saving opportunities and implement necessary changes.

· Ensured PSM elements are applied at design stage.

• Worked as Shift In-charge role in Viscose (Sodium Cellulose Xanthate) plant.
• Operated plant through DCS.
• Production management & ensuring product quality, dealing with troubleshooting, Startup shutdown activities of the plant.
• Involved in commissioning work of DCS.
• Address employee concerns and performance issues.
• Monitoring production output and ensuring it aligns with planned schedules and targets.
• Adjusting operating parameters as needed to maintain quality and optimize production efficiency.
• Identifying and addressing production bottlenecks.
• Enforcing all safety procedures and protocols within the shift.
• Conducting regular safety checks on equipment and working areas.
• Responding promptly to any safety incidents or emergencies, initiating necessary actions.
• Ensuring proper use of personal protective equipment (PPE) by all shift personnel.
• Monitoring product quality throughout the production process through regular sampling and testing.
• Supervising and assigning tasks to the shift operators and technicians.
• Providing training and coaching to team members on operating procedures and safety guidelines.
• Addressing performance issues and maintaining discipline within the shift.
• Performing routine maintenance checks on plant equipment.
• Identifying and reporting any potential equipment malfunctions.
• Coordinating with maintenance personnel for necessary repairs and preventative maintenance schedules.
• Collecting and analysing production data to identify areas for improvement.
• Preparing shift reports detailing production performance, quality metrics, and any operational issues.
• Providing a comprehensive handover report to the incoming shift detailing current production status, any ongoing issues, and critical information.