Lekshmanan V
Arumanalloor
Summary
- To seek a dynamic and challenging career in an organization for making positive contribution towards, and to and an environment where I could materialize. my knowledge and ideas for a mutual benefit of organization.
- 5 years' experience in the field of Automotive Industries with core specialization in Production functions.
- Joined as a Technical Apprentice -NATS 15/09/2018 (One Year)
- 2nd Year Promoted as a Production associate line leader-2019 to 2023
- Four Years Line Leader and focusing to achieve daily production targets
- For the year of 2020 promoted as line team leader and Achievements are
- Received Best "contribution and 5 s award (Overall Company) for the year of 2021
- Successfully completed the productivity and Cost Saving Projects.
- 2019 promoted as production line team leader (Production Assembly)
- Responsible for achieving production target by utilization of man, machine & materials.
- Take feedback of hourly report for production and defects monitoring from entire assy line.
- Rejection & Down Time analysis & Preparation of Permanent Corrective actions (OPL- Counter Measures, 8D using Problem Solving Tools)
- Monthly internal PPE&Repair and rework tools checked Cause Analysis report store team
- Solution and Suggestion provider for the assembly errors.
- Process Documents Preparation (SOS , Control Plan, and Check Sheets TPM check sheet important A&B )
- Productivity improvement & Waste Reduction through the eliminating waste time
- Monitoring the Operator Engineer Performance and evaluating Skill level to update skill matrix.
- Providing Technical training to all employees.
- Continues Improvement activities and CI Meetings.
- Production planning and job roation report shift starting
- Working towards zero BAD and 3C concept following
- Responsible for production planning, achieving production target by utilization of man, machine & materials.
- Responsible for line bring-up activities for increase the line capacity.
- Ensure 5s in line and safety everyone operators
- Take feedback of hourly report for production and defects monitoring from entire assembly line.
- Rejection & Down Time analysis & Preparation of Permanent Corrective actions.
- Monthly internal PPE&Rework spare tools Cause Analysis report
- Productivity improvement from kaizen activities implementation & Waste Reduction through the eliminating time
- Providing Technical training to all supervisors & Operators.
- Responsible for Quality control and check man report clear ( V1, DPHU)
- Direct Supervision of Handling 45 and 27 operators
- Achieve overall equipment efficiency
Overview
6
6
years of professional experience
Work History
Production Supervisor
Motherson Sumi Electric Wire
01.2024 - 01.2025
- RBD, MWD, and Buncher wire production for the copper section was carried out as per the manpower schedule and machine production planning to meet customer demand.
- Work instructions and machine parameters were verified, FIFO was followed, and 24-hour OEE, stock, and shift-wise production reports were updated.
- Machine problems were identified and troubleshot, including stoppages and wire break issues.
- Break and scrap reports were prepared accordingly.
Company Training
Magal Engineering Technology
01.2023 - 01.2024
- Connecting rod manufacturing includes machining operations, final inspection and testing, assembly, and packaging as per quality standards.
Associated Line Team Leader TRIM&CHASSIS DEPARTMEN
Reanult Nissan Automotive Private Limited
01.2019 - 01.2023
- Promoted to Associated Line Team Leader, leading production operations from 2018 to 2023.
- Specialized in engine common Undercover Body System assembly and integration.
- Led and supervised assembly processes for front members, front axle, rear axle, exhaust tube, rear suspension (RR suspension), radiator, and A/C hose installation.
- Ensured production efficiency, quality standards, and safety compliance while coordinating with cross-functional teams.
Operating Engineer
Reanult Nissan Automotive Private Limited
09.2018 - 09.2019
- Worked as an Operating Engineer in the Trim & Chassis Department, responsible for power steering assembly, front member assembly, and loading of front members.
Education
B.E - Mechanical Engineering
KNSK college of engineering
12th standard - computer science
Government Higher Secondary School
10th standard -
Government Higher Secondary School
Skills
- Production functions
- MS Office
- Computer basics
- MS PowerPoint presentation
- Internet applications
- AUTOCAD
- SAP
Trainings Attended
- 8D Problem solving
- Team leader development program
- Manpower handling and problem solving capacities
- Poke Yoke (Error Proofing)
- 7 QC Tool
- Kaizen activities improvement
- Mental health & safety
- APQP, PPAP, PFMEA
Company Projects
- Quality Improvement project in REDUCE Rear axle NOISE DEFECT, 2023, Reduce internal & Customer line rejection.
- New project trail vehicle time study and job allocation, Increased the child part cleaning capacity by utilizing the cleaning machine at 100% efficiency.
- Challenge to Achieve Zero Defects in cubs Assembly line-2, Reduced line rejection & Rejection ppm from 14782 to 3417 PPM, Internal rejection cost reduced to 27.7 LPA.
- Improvement project for dstr, Manpower reduction through work content divide.
Languages
- English
- Tamil
- English
Disclaimer
I hereby declare that the information mentioned above are true and correct to best of my knowledge.
Company Experience
- Renault Nissan Automotive Private Limited, 2018, 2023, Operating Engineer, 2018, 2019, Responsible for power steering assembly, front member assembly, and loading of front members., Promoted to Associated Line Team Leader, leading production operations., Associated Line Team Leader, 2019, 2023, Specialized in engine common Undercover Body System assembly and integration., Led and supervised assembly processes for various components., Ensured production efficiency, quality standards, and safety compliance.
- Magal Engineering Technology, 2023, 2024, Company Training, Connecting rod manufacturing includes machining operations, final inspection and testing, assembly, and packaging as per quality standards.
- Motherson Sumi Electric Wire, 2024, 2025, Production Supervisor - Graduate Engineering Training, RBD, MWD, and Buncher wire production for the copper section., Work instructions and machine parameters verification., Identified and troubleshot machine problems.
Personal Information
- Father's Name: Vanmamalai L
- Date of Birth: 05/25/96
- Nationality: Indian
- Marital Status: unmarried
Timeline
Production Supervisor
Motherson Sumi Electric Wire
01.2024 - 01.2025
Company Training
Magal Engineering Technology
01.2023 - 01.2024
Associated Line Team Leader TRIM&CHASSIS DEPARTMEN
Reanult Nissan Automotive Private Limited
01.2019 - 01.2023
Operating Engineer
Reanult Nissan Automotive Private Limited
09.2018 - 09.2019
B.E - Mechanical Engineering
KNSK college of engineering
12th standard - computer science
Government Higher Secondary School
10th standard -
Government Higher Secondary School