UPENDRA SINGH
Quality Assurance Engineer
Etawah
Summary
Experienced Assistant Manager in Quality Department at JBM Auto Ltd, Pithampur, Indore with over 9 years of expertise in sheet metal processes within the automobile industry. Demonstrated leadership in implementing and overseeing the Quality Management System to ensure high standards of product excellence and customer satisfaction. Passionate about driving continuous improvement initiatives and fostering a culture of quality excellence throughout the organization.
Overview
9
9
years of professional experience
6
6
years of post-secondary education
2
2
Certifications
2
2
Languages
Work History
Assistant Manager
JBM Auto Ltd
03.2025 - Current
- Company Overview: An IATF 16949-2016 Certified Company and leading Component manufacturer in Automotive & Home Appliances Sector.
- Handling the customer Complaints & Resolve the issue with why why Analysis
- Problem Resolve with Action Preparation by A3 & 8D Report
- Improvement in Tool & Poka-Yoke Detection Provision added in tool for Reduce IHR.
- Daily MIS Report made & Review with Quality HOD & Plant head in Morning meeting
- Involvement in Woodshop Titan Project volvo Eicher Vehicle
- Carry out PPAP for new Development Parts.
- Work with design & development team to prepare Part inspection Plan.
- Monthwise MRM Report made Review with Presence of Plant head & Quality Head.
- Daily meeting Conduct with CFT Team for Red bin Area Analysis of Rejected Parts & monitoring on daily Rejection Sheet.
- Improvement on line weekly basis review & implemented on Shop.
- Zero Defects Drive start on Shop floor & Monitoring on daily basis to reduce the IHR Rejection PPM.
- Cost saving projects for New Projects Titan Model
Assistant Manager
ENCO Engineers Combine Pvt Ltd
10.2022 - 03.2025
- Company Overview: An IATF 16949-2016 Certified Company and leading Components manufacturer in Automotive. It is engaged in manufacturing of sheet metal Press & Welded sub-Assy For Suzuki Motor & MG Motor Ltd.
- Taking a lead of Quality Department & to achieve Zero Defects Drive on Shop floor
- Handling the customer Complaints & Resolve the issue with why why Analysis
- Problem Resolve with Action Preparation by A3 & 8D Report
- Supplier Audit Plan /Actual
- Involvement in NPD Activity for Hector Projects EV Model
- Handling the Customer Quality & Resolve the customer complaints with 8D preparation.
- Supplier Performance Report Review with Action.
- Work with design & development team to prepare Part inspection Plan.
- Monthwise MRM Report made Review with Presence of Plant head & Quality Head.
- Working with New Project EV Challenger Model, With Zero Defect Parts Supply to TML & Under monitoring to sustain the Quality of Products.
- Daily meeting Conduct with CFT Team for Red bin Area Analysis of Rejected Parts & monitoring on daily Rejection Sheet.
- Daily wise MIS Report made Review in Morning meeting with Presence of Plant head & Quality Head.
- Improvement on line weekly basis review & implemented on Shop.
- Zero Defects Drive start on Shop floor & Monitoring on daily basis to reduce the IHR Rejection PPM.
QA Sr. Executive
JBM Auto Ltd
12.2021 - 09.2022
- Company Overview: An IATF 16949-2016 Certified Company and leading Component manufacturer in Automotive & Home Appliances Sector.
- Responsible for taking a lead of Quality management system.
- Looking Press & Weld shop Quality (Spot Projection Welding & MTG, welding).
- Conducting Product Audit & Process Audit to reduce non-compliances & achieve customer satisfaction.
- Review the Fixture Audit (Plan/Actual) on shop floor & closed NC point & monitoring on daily basis.
- Supplier Up-gradation through quality audits & training Programs.
- Vendor Rating.
- Supplier Quality improvement activity.
- Weekly (Plan/Actual) Projection M/C & IT Gun Process Parameters Re-validation close NC point & Monitoring for Actions sustenance.
- Kaizen Activity start on floor
- Daily meeting Conduct with CFT Team for Red bin Area Analysis of Rejected Parts & monitoring on daily Rejection Sheet.
- On Job Training given to operators & Inspectors Process & System Related Activity.
- Daily FI & PDI Defects Meeting conduct with CFT team, with Analysis & action.
- Verify FOA & LOA System to be followed online before line going to start & Stop.
- FOA Part verify On Receiving Gauge with Record verify with Sign. Off.
QA Engineer
Badve Engineering Ltd
12.2016 - 12.2021
- Company Overview: Clients – Volvo Eicher Commercial Vehicle Ltd, Mahindra Two Wheeler India Pvt. Ltd, Tenneco, Tafe Tractors Ltd.
- Looking Weld shop Quality (MIG/Co2, Robot Welding & TIG, Spot Projection Welding).
- SPPS set & Validation and Stage wise Process Parameter check sheet Implementation on Line.
- Visual & dimensional inspection of raw material, ensuring proper identification of material with proper test certificates.
- To handling the Supplier Quality & resolve the issue on Priority.
- Responsible for In-Process Inspection and Pre-dispatch inspection.
- Implementing the SPC, PFMEA for the critical parts dimensions.
- To do why-why and root cause analysis for the problem and rejection coming online.
- Preparing 8D, CAPA, QPH, 5w1h and Fishbone diagram analysis.
- Knowledge about 7 QC tools and MSA.
- Conducting Product Audit & Process Audit to reduce non-compliances & achieve customer satisfaction.
- Carrying out 5S, Poke-Yoke and kaizen activities for continuous improvement.
- Coordinator for PPAP sample development verification.
- To guide manufacturing personnel for all types of machining and fabrication works.
- Responsible for layout inspection Report and dimensional inspection Report.
Education
B.Tech - Mechanical Engineering
Prabhat Engineering College
01.2012 - 01.2016
MBA - HR & Industrial engineering management
IIMT DELHI
01.2018 - 01.2020
Skills
- Skilled in high-pressure environments
- Leading process improvement initiatives
- Cost reduction in manufacturing
- Ongoing process refinement
- Team motivation and leadership
- Facilitation of team and vendor coordination
- Established and utilized continuous improvement strategies
- Quality management tools expertise
- Knowledge of VSA Audit
- Experienced in implementing Quality Management System (QMS) processes
- CRM presentation preparation
- Assessment of vendor quality concerns
- Weld penetration report preparation
- Metal stamping and welding
- Press machine operation
- Welding techniques
Accomplishments
- Introduced and implement gauges to reduce rejection, inspection time and manual errors of inspections
- Implemented Innovative ideas for improving product and process quality
- Won the First Prize (Cost saving) in ACMA Kaizen competition at MP state level held at Indore in 2019
Operating Systems
- Windows 10
- MS Word
- Windows XP Professional
- excel
Mobile Numbers
- +919958822736
Personal Information
- Passport Number: P8615327
- Father's Name: Mr. DHARMENDRASINGH
- Date of Birth: 08/10/96
- Marital Status: Married
Certification
BHEL Training Eng/14/32
Timeline
Assistant Manager
JBM Auto Ltd
03.2025 - Current
IATF Internal Auditor
06-2024
Assistant Manager
ENCO Engineers Combine Pvt Ltd
10.2022 - 03.2025
QA Sr. Executive
JBM Auto Ltd
12.2021 - 09.2022
MBA - HR & Industrial engineering management
IIMT DELHI
01.2018 - 01.2020
QA Engineer
Badve Engineering Ltd
12.2016 - 12.2021
BHEL Training Eng/14/32
07-2014
B.Tech - Mechanical Engineering
Prabhat Engineering College
01.2012 - 01.2016
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