Linto James

• Designed, developed, and programmed the complete conveyor system for the SPA-3 machine using Mitsubishi GX-WORKS 3 PLC, including ladder logic for automated material transport, speed synchronization, start/stop sequencing, and fault handling to ensure smooth high-speed operation.
• Successfully implemented Flyshot high-speed vision and inspection system in the SPA-3 machine utilizing Keyence PLC, enabling real-time image processing, precise object detection, and automated quality decisions
• Established reliable communication between Industrial PC (IPC), Mitsubishi PLC, Keyence PLC, servo motors, and stepper motors using Ethernet/IP, Modbus TCP, and serial protocols for real-time data exchange, motion commands, and synchronized multi-axis control.
• MIDC- INLINE PLC debug support
• PLC debug support MIC3,MIC4,JASMINE MACHINE,UAT3,PREBENT Machines

• Developed AI-based quality inspection system integrated with Siemens S7-1500 PLC and machine vision cameras for 100% real-time defect detection in food processing plants, chemical ,pharma ,water bottles industries

• Programmed PLC logic to interface AI vision algorithms with existing automation systems, enabling automatic rejection of defective products and reducing manual inspection by over 70%.

• Designed and implemented AI-driven anomaly detection using Allen-Bradley PLC, high-resolution cameras, and deep-learning models for inline quality control in manufacturing processes.
• Configured SCADA/HMI screens to display live AI inspection results, defect statistics, and real-time alerts for quality deviations.
• Integrated AI quality inspection module with PLC-controlled actuators, sensors, and VFDs for automated sorting and process adjustment in packing and filling machines.
• Optimized PLC programs for high-speed AI image processing, data logging, and traceability, ensuring compliance with industry quality standards in food & beverage and manufacturing.

• PLC Logic development for extruder machine.
• Tyre extruder machines, tyre manufacturing.
• Cable extruder machines, cable manufacturing.
• Experience in Siemens & Allen-Bradley PLC

• PLC §71200,57 1500 CPUS, Analog input output logics, scaling, calibration, equations solvings, different type of actuators like PRESSURE TRANSDUCER, LVDTEPV, TERMOCOUPLE WIRE RADS, PROXIMITY SENSORS, LEVEL SENSORS, SOLINOID VALVES CYLINDERS, LIMIT SWITCH, READ SWITCHS, TIMERS COUNTERS, SAFETY SWICHES, FLOW SENSORS, SMOKE SENSORS.
• VFDS, SERVO MOTORS, Working with recepis, animations, real time data analysis HMiI tags graphics, Events, io field textsyisibility, appearance, popup screens.

• Packing and filling machines servicing and commissioning engineer of food and beverage industry.
• Sticker labelling machines.
• Liquid filling machines, PLC, VFD, Servo programming.

• Perform electrical troubleshooting and repairs on production machines.
• Manage maintenance and emergency repairs for restaurant décor, equipment, and general upkeep.
• Complete daily work orders, including preventive maintenance and equipment installation.
• Coordinate with suppliers for parts and tools, and maintain accurate documentation.
• Collaborated with mechanical engineers to resolve product development and maintenance issues.

• Logic development of electrical panels.
• PLC programming and panel testing.
• Commissioning of panel onsite.
• Testing of components for production.