A professional with a vivid experience (13+years) in Assembly line(Engine assembly and Frame assembly) in Production Dept and experienced in Inplant Quality Assurance ., Excellent problem solving and analytical abilities with superb attention to detail. Extensive knowledge of the manufacturing process and the development of equipment of production lines. Dedicated to producing the best work, following Safety measures and meeting exceeding project requirements and standards. Currently managing Inplant quality of Engine Assembly as Team Manager in Hero Motocorp Ltd.
Overview
14
14
years of professional experience
Work History
Team Manager
Hero Motocorp Ltd
11.2014 - Current
Ensure defect free delivery of Product (Engines)
Ensure assembly process is being done by following SOP.
Product and process audit
QA rate improvement of Engine Assembly.
Continuous improvement in the assembly process.
New Product Development.
Preparation of control plan
Zero defect projects
Poka Yoke implementation
Part design change as per the requirement.
Inspection and evaluation of Quality parts.
ISO 9001/14001 standards
Streamlined communication within team, ensuring all members were aligned with project goals and timelines.
Led employee relations through effective communication, coaching, training, and development.
Spearheaded quality assurance initiatives, resulting in fewer errors (VTQI) and higher client satisfaction.
Improvement in straight pass
Also acted a Production team manager of Engine Assembly line
Handling 100+ Team member.
To ensure 100 % delivery of Engine as per plan.
To ensure Safety at shop floor.
Preparation of documents in Assembly related to Running and New Models such as Process flow, W.I.S., O.P.L Identification Charts.
To ensure availability of Consumables, scheduling Calibration of Instruments.
Preparation of work instructions and standard operating procedures.
Calibration and Maintenance of fixtures and Gauges.
New Product Development: Trial to Mass Production problems related to assembly and their countermeasures.
Smooth transformation of Models (BS4 to BS6) from assembly point of view.
Planning & Controlling of Manpower as per production plan.
Analysis and highlighting production related issues.
Installation of new equipment.
Cross functional coordination for smooth production process flow and Shop floor maintenance.
To ensure all check points related to Quality.
Responsible for Engine Assembly Defects and counter measures.
Responsible for solving production and quality related issue (fitment, identification, process change).
Implementation of KAIZEN s to strengthen the Engine Assembly Process.
Ensure working of all Poka Yoke to maintain Quality.
Implementing Gender Diversity at shop floor.
To provide training to new operators as well as experienced, regarding C.T.Q, Assembly process, Quality, safety, parts identification, POSH for new product etc.
Responsible for guiding and motivating operators for quality circle.
Assistant Supervisor- Frame Assembly
Suzuki Motorcycles India Ltd
01.2013 - 10.2014
Supervision in Motorcycle Production Final Assembly Line.
To ensure availability of Consumables, scheduling Calibration of Instruments.
Line balancing by analysis of cycle time at each stage of the process and integrating it with manpower.
Implement preventive/predictive maintenance to minimize breakdowns of machines.
Daily preparation of essential reports like Production Report & loss reports.
Preparation of work instructions and standard operating procedures.
Maintaining 5S and always looking for Safety Audits, Kaizen for critical processes.
Take daily & monthly target achievement meeting.
Planning & Controlling of Manpower as per production plan.
Responsible for Timely conduct of Quality audits, Incoming material audits etc.
Frame Assembly defects, Quality Problems and counter measures through joint analysis with concern departments.
Employee wise Defects analysis.
Supervising Housekeeping maintenance at Shop floor.
Coordination with other departments for smooth production like Store, Weld Shop, Paint Shop, Quality etc.
Provide training to new joiners regarding work at shop floor.
Responsible for solving market related issues/customer complaints.
Diploma Engineer Trainee- Engine Assembly
Mahindra & Mahindra Ltd
12.2010 - 12.2012
Working on assembly line.
Making hourly Quality Inspection Report.
Maintaining 5S in working area.
Team leader of Quality Circle.
Education
Diploma -
Mechanical Engineering
01.2010
Class X -
Holy Heart High School
01.2004
Skills
Quality assurance management
Project management
Manufacturing assembly line
Cost reduction
Root cause analysis
SAP
MES
Team coordination
Technical expertise
Operational efficiency enhancement
Inventory Management
Skills development
Accomplishments
Top innovation trailblazers in Hero Idea contest season 10 (2025)
Six Sigma Yellow Belt certification
Distinguished Award in INSSAN 2024 (Category - Poem)
Gold award under Best Productivity Kaizen in Hero Next Global Kaizen conclave 2023
Platinum Award(Highest) Winner in CII LCA – 08/23
Gold award for the 21 days learning challenge
TPM Quiz winner
Achievers Gold Award -Xtreme Social Media Awareness in Hero Motocorp Ltd
Received the Heronovator Award in Hero Idea competition in Hero Motocorp Ltd
Achievers Titanium Award by Colabsinsight in Hero Motocorp Ltd
Learner of the Day Award online training program in Hero Motocorp Ltd
Maximum OPL in a year, award in Hero Motocorp Ltd
Twice Maximum KAIZEN in a month Award in Hero Motocorp Ltd
Received the Gold Award for highest Production ever in a single shift in Hero Motocorp Ltd
Received Employee of The Month Award at Mahindra & Mahindra Ltd. Swaraj Division twice in a span of 2 Years
Acted as Team Leader in Quality Circle and won Interplant Competition (Quality Spardha 2012) and selected for National Level held in BHEL, Haridwar
Received Silver Medal in Quality Competition at 2nd convention on Quality Concepts held by Quality Circle Forum of India in 09/12 and got selected for International Level