Lovely Mishra

• Design and development of panel, lighting, wiper, power window, air condition switches assembly and wheel covers.
• Conceptual design of Switches as per customer requirement.
• Creating Concept Sheets, DFMEA, PDQAS, IQCS, Test Specifications etc.
• Assembling & reviewing of prototype with inspection reports & validating critical areas for proto errors & fitment checks.
• Making an analysis of Customer Complaints & initiation of corrective & preventive actions.
• Designing of Plastic and sheet metal components. Basic Surface designing.
• Tolerance & Stack-Up Tolerance Analysis, Functional Analysis, GD&T, DFMEA.
• Value Engineering (VA/VE) Ideas.
• Creating Engineering BOM.
• 5-S Activities, Fit, Tolerance, KAIZENS, POKA-YOKE, Design Experiments, Reverse engineering and Technical Know-how.

Projects Undertaken:

• Switch Assy. Combination (Light & Wiper) - Honda, PSA
• Switch Assy. Tailgate - Honda, Hyundai, Maruti Suzuki, Toyota.

Worked as a Trainee in the Customer Quality Assurance Dept. on Reducing the rejection PPM at Mock-Up.

• Assembly line audit and data collection.
• Identified the major causes of rejection.
• Developed most effective solution as per SQPCDM.
• Implementation of solutions and standardizing it.

Worked as a Trainee in the Production Engineering - Maintenance Dept. on Development of Automated Assembly Line of Power Window Sw.

• Planning and designing the Assy. line sequence
• Vendor selection, Price negotiation & Procuring of Parts.
• Installed first LASER marking machine in the Plant.

Worked as a Trainee in the Plant Maintenance Dept. on the Energy Conservation project.

• Monitored the whole Plant's Power Consumption vs Production to determine areas and processes needing improvement.
• Identified the improvement areas, finding out the solutions.
• Discussion and negotiation with the Vendors.
• Implemented several ideas to eliminate the Energy wastage, such as, Air Booster in the Buffing Area, VFD in Part Production etc.

Was a trainee and learned learned about various mechanical systems employed by the Delhi Metro.

Was an understudy and learned about the whole process of How a Power Plant is developed.