Summary
Overview
Work History
Education
Skills
Languages
Timeline
Generic

Madhan Kumar

Summary


Electrical Maintenance Engineer

Fastidious Electrical Maintenance & Instrumentation Engineer having 7 years of overall experience with talents in ensuring all wiring conforms to safety standards and Excellent understanding of circuit designs. Enthusiastic about maintaining, testing, inspecting and calibrating to ensure the good working order field.

Overview

7
7
years of professional experience

Work History

Electrical & Instrumentation Engineer

Heritage Foods Limited
12.2023 - Current
  • Implemented industry best practices in the selection, installation, calibration, maintenance and troubleshooting of process control instruments such as temperature transmitters, pneumatic valves, level transmitters, flow switches, steam control valves, sensors
  • Having complete knowledge about Aseptic SIG filling machines combibloc 1212 and downstream meurer equipments
  • Having complete knowledge about GEA, SPX and Alfalaval valve clusters
  • Worked frequently and done trouble shooting in multivac Vacuum packing machineries
  • Having complete knowledge and done troubleshooting in paneer plant automation
  • Maintained accurate inventory records for spare parts, reducing stockouts during critical maintenance activities.
  • Supported plant operations during emergency situations, providing expert guidance to troubleshoot issues quickly and efficiently.
  • Minimized operational costs by monitoring energy usage and recommending energy-saving initiatives.
  • Evaluated and identified opportunities to improve performance of electrical systems.
  • Utilized various electrical tools and equipment to diagnose and troubleshoot electrical problems.

Electrical Executive

Lactalis India
09.2021 - 11.2023
  • Hands on experience in plant maintenance, utilities operation (Boiler, refrigeration and Air compressors) & maintenance
  • Adequate knowledge on documentation
  • Interpreted electrical drawings and manuals to diagnose the fault
  • Identified and resolved causes (Defect cause remedy) of equipment malfunction that will help in future troubleshooting
  • Frequently attended breakdowns and overseen time-critical repairs
  • Executed troubleshooting on conveyor automation for pouch packing machines and having depth knowledge about the process of automatic pouch packing systems
  • Having complete knowledge about pouch filling machineries and done troubleshooting on High speed pouch packing machines
  • Frequently worked with the Mitsubishi PLC and having complete knowledge about the PLC and electrical panel
  • Worked on 750kva transformer, 500 kvar capacitor panel and 1010 kva Caterpillar generator and 750 kva cummins generator
  • Having knowledge about ACB breaker service and done troubleshooting on 1600A and 1250A L&T ACB breakers
  • Worked on Tetrapak pasteurizer(10KL), Homogenizer(10KL), Cream separator(10KL) and Tetrapak fino pak filling machines & sterilizers
  • Performed routine preventive maintenance to ensure that building systems operated efficiently
  • Having knowledge and done troubleshooting on TTO and inkjet printing machineries (Markem imaje, Domino, Controlprint).

Electrical Engineer

Kwality Milk Foods Limited
11.2020 - 09.2021
  • Maintain overall equipment effectiveness and reliability as well as continuously improving plant performance across all aspects of the site
  • Establish and executes Daily operation of plant and preventative maintenance routines, identifying the root cause and developing solutions in order to maximize efficiency.
  • Monitoring Air handling units, Refrigeration (Ammonia compressor), Steam boilers, Milk related pouch packing machineries.
  • Operation and maintenance of curd linear cup filling and rotary cup filling sealing
  • machines (Vikash packing) and perform trouble shooting.
  • Performed trouble shooting on Automatic auger filler powder packing machine (Nichrome).
  • On hand experience on operation and maintenance of 5KL, 10KL Milk pasteurizers and 2KL,10KL Homogenizers.
  • Performed Trouble shooting and able to operate Milk vertical form fill sealing machine (Deccan)
  • Done trouble shooting and able to operate UHT sterilizer,
  • Having complete working knowledge about Aseptic Brick Packing machine, Aseptic plastic pouch packing machine, Retort, PET bottle filling sealing machine and 200ml tin seaming machine.
  • Frequently worked and trouble shooting done on paneer Vacuum packing machine (Multivac)
  • Performed Trouble shooting on continuous freezers with handling capacity of 150 ltrs – 700 ltrs (Tetrapak) frequently.
  • Frequently worked on single machine PLCs (Mitsubishi, Siemens, Omron, ABB, Vigor, Schneider, Delta) and HMIs.
  • Worked on 1250 KVA Transformer, 200 KVAR APFC panel, 625 KVA Cummins generator and 250 KVA Caterpillar.
  • Preparing daily and monthly reports on major breakdowns and kaizen activities.
  • Handling fifteen man power in maintenance area regarding daily breakdowns and activities

Electrical Engineer

Reliable Corporation
05.2019 - 11.2020
  • Dismantled defective machines and equipment and installed new or repaired parts
  • Worked frequently with PLC systems to complete Knowledgeable inspection and skilled repairs
  • Identified specific cables, Connectors, fuses, Circuit Breakers and other electrical devices required for installation of monitoring system
  • Performed In-depth electrical acceptance testing of completed hardware, including continuity and high-potential isolation testing
  • Trouble shoot done on S7300 PLC Siemens and SCADA Automation
  • Performed panel wiring for electrical equipment, including drivers, sensors, pressure transmitters, level sensors, automatic valves and star delta wiring for motors
  • Implemented Automatic Open/ Close valve based on the temperature which is operated through the SCADA system with the help of the DC motors.

Junior Electrical Engineer

Pennar Industries Limited
06.2017 - 04.2019
  • Inspected all equipment every month to maintain working order
  • Performed trouble shooting and repair for complex electrical equipment, including, drives, motors, sensors, transducers and automatic valves
  • Installed electrical systems ranging from 415kv to 11kv
  • Worked on coiling and uncoiling machineries - sheet metal bending machines and sheet metal shearing machines
  • Frequently worked on hydraulic presses (80 tons - 300 tons), mechanical presses and performed trouble shooting (HMT make)
  • Worked on 1500KVA Transformer (Oil filtration service), OLTC panel, 500KVAR APFC panel, 1010 KVA Cummins generator
  • Performed trouble shooting on EOT cranes ranging from 2 tons - 30 tons and welding machineries ranging from 200amps to 600amps
  • Maintaining electrical safety standards and measures at job site.

Education

Bachelor of Electrical and Electronics Engineering -

TJS Engineering College

Higher Secondary - Computer Science

Elite Matriculation Higher Secondary School

Secondary Schooling -

Sri Lakshmi Higher Secondary School

Skills

Panel wiring & Troubleshooting

Siemens S7300, 400, 1500 PLC

Installation & Troubleshooting

Circuit design & Understanding

Equipment repair & Maintenance

Calibration of field devices

Languages

English
Tamil
Telugu
Hindi

Timeline

Electrical & Instrumentation Engineer

Heritage Foods Limited
12.2023 - Current

Electrical Executive

Lactalis India
09.2021 - 11.2023

Electrical Engineer

Kwality Milk Foods Limited
11.2020 - 09.2021

Electrical Engineer

Reliable Corporation
05.2019 - 11.2020

Junior Electrical Engineer

Pennar Industries Limited
06.2017 - 04.2019

Bachelor of Electrical and Electronics Engineering -

TJS Engineering College

Higher Secondary - Computer Science

Elite Matriculation Higher Secondary School

Secondary Schooling -

Sri Lakshmi Higher Secondary School

Similar Profiles

CREATE PROFILE
Madhan Kumar