MADHU K S
Bangalore
Summary
Results-oriented Mechanical Engineer experienced in Product Design, Development Engineering, and Project Management. Delivered innovative Electromechanical designs, including Energy Savers and Locomotive Cooler systems, through effective cross-functional collaboration and meticulous project execution. Focused on optimising resources and enhancing team performance to achieve strategic design objectives and ensure compliance with quality standards.
Overview
19
19
years of professional experience
Work History
Project Engineer
Alstom Transport
Bangalore
01.2023 - Current
- Managing activities right from the conceptualization stage to execution, involving finalization of technical specifications, progress monitoring etc.
- Developed comprehensive project plans, outlining scopes, timelines, and resources, facilitating smooth execution.
- Coordinated project plans to execute major upgrades, successfully guiding technical teams in achieving project goals.
- Tracked reports, planned, and organised team members to ensure timely achievement of project deliverables.
- Coordinated with architects, contractors, and stakeholders to facilitate seamless project delivery, minimising disruptions and maximising efficiency.
- Utilised advanced project management software to track progress, allocate resources, and maintain communication among team members.
- Prepared and monitored equipment general arrangements, bills of materials, layouts, and schematic drawings to meet specifications and project requirements.
- Transmission of drawings, documents, specifications for production and manufacturing facilities.
- Preparing the E2E Macro electrical plan and scheduling baseline of the project.
- Validate the tender budget with the project & reconfirm the hypothesis of the budget.
- Initiated NEO training sessions for project and electrical teams to enhance understanding of project goals.
- Delivered technical support to engineers and customers through detailed troubleshooting and guidance.
- Implemented strategies to align with Emerging Markets design objectives, enhancing project outcomes.
- Conducted benchmarking studies to determine best practices and future trends.
- Facilitated regular team meetings and stakeholder updates, fostering open communication and collaborative problem-solving.
Technical Manager - Electromechanical product
HCL Technologies
Bangalore
06.2017 - 01.2023
- Conducted feasibility studies, root cause analyses, concept generation, detailed design reviews, quality checks, and prototype development for timely product deliveries.
- Designed products and components to comply with functional and technical specifications.
- Developed mechanical designs and performed basic analysis and testing for new product development across product groups.
- Planned and scheduled tasks, assigned responsibilities, monitored progress, and coordinated projects to ensure alignment with deadlines.
- Coordinated peer reviews and team meetings to enhance collaboration and feedback among team members.
- Perform basic analysis of component designs for weight, performance, life limits to optimize cost & quality.
- Engaged with customers to gather clarifications and feedback for product improvements and satisfaction.
- Compiled BOM and liaised with vendors to facilitate effective product development.
- Client Location Schneider Electric India Pvt. Ltd.
Sr. Component Engineer
Hical Technologies Pvt Ltd
07.2016 - 06.2017
- Designed and developed sheet metal components to meet project specifications.
- Prepared PPAP and APQP documents to support compliance and project requirements.
- Collaborated with APQP open issue team to create assembly work instructions, enhancing clarity and efficiency.
- Planning, directing, managing and tracking design projects; ensuring that the objectives were accomplished in accordance with outlined priorities.
- PFMEA for customer new project for developing new product.
- Exploration of new vendors for existing components as well as new components such as machining, turning and sheet metal components.
- Reviewing the project status reports during each operational phase, preparing weekly project status reports for the management.
- Releasing the work orders to manufacturing department along with development, bending and riveting drawings.
- Updated project management weekly with the customer until the end of the project.
Mechanical R&D Design Engineer
Tribi Systems Private Limited
Bangalore
05.2013 - 06.2016
- Detailed design of selected concepts. Perform engineering calculations and generate engineering drawings.
- Design sheet metal enclosure for new product development and Writing ECR/ECO.
- Strong understanding of different manufacturing processes like IP Class, sheet metal process, joining methodologies (crimpling, welding, brazing, soldering) & plastic injection molding.
- Costed sheet metal parts and finalised pricing in collaboration with vendors.
- Lead execution of the new project such as design and development at vendor's end.
- Evaluated vendors for new project capabilities and assisted manufacturing operations, including punching, bending, riveting, and assembly.
- Cost reduction on target Implement purchasing goals in terms of Cost, Quality and Delivery with regards to the suppliers and components.
- Updated design department activities for new product development and coordinated discussions with cross-functional teams.
- Presenting new concepts to the design review team to finalize it.
- Acquired knowledge of materials including engineering metals, plating, and powder coating.
- Interact with Electrical team to select the electrical components and to finalize interface requirements.
- Guided and motivated team members while creating designs, drafts, and presentations.
- Exploration of new vendors for existing components as well as new components such as machining, turning and sheet metal components.
- Inspecting the parts and checking the assembly fitment after receiving the parts from vendor.
- Planning, directing, managing and tracking design projects; ensuring that the objectives were accomplished in accordance with outlined priorities.
NPD Engineer
Veer-O-Metals Pvt LTD
Bangalore
05.2012 - 05.2013
- Project Lead Engineer for various New Product Development projects.
- Lead execution of the new project such as design and development of sheet metal components of proto-type samples.
- Prototype design of sheet metal components.
- Design check of Sheet Metal components using CAD software's.
- Created 3D models, assemblies, and detailed parts using Solid Works, PRO E, and AutoCAD, ensuring design accuracy for production.
- Project Study (PFMEA), Product feasibility and review (DFM).
- Effective decision making on component and product quality & Guiding the Pilot lot production.
- Coordination with customers regarding the design and quality aspects.
- Developed new product samples with comprehensive documentation, securing timely approvals and feedback from customers.
- Releasing the work orders to manufacturing department along with development, bending and riveting drawings.
- Updated project management weekly with customers, maintaining communication and alignment throughout the project lifecycle.
- Demonstrated understanding of geometrical dimensions and tolerances.
- Developed processes and manufactured components at the vendor's facility.
- Introduced the Poka-Yoka (mistake proofing) system during development and production.
- Calculated project timelines and conducted thorough reviews.
- Assessed supplier selection and evaluation criteria.
- Creating flow chart, work instruction, BOM & Control plan for process.
- Solving problems in the shop floor by working closely with production people involved in fabrication, machining, assembly and testing areas.
- Preparations of ISO documents like BOM-ERP, Process flow diagrams, FMEA (Failure Mode Effect Analysis), Control plan, Work Instructions, etc.
Design engineer
Balaji Pvt Ltd.
Bangalore
03.2009 - 04.2012
- Planned raw material, fastener, powder consumption, and tool requirements for TTP punching, bending, and power press operations to optimise resource allocation.
- Developed jigs and fixtures for press brake, riveting, and welding operations to enhance production efficiency.
- Updated customer modifications and revised drawings, ensuring accuracy for manufacturing compliance.
- Primary liaison with vendors for Tool development and sample approval.
Trainee Engineer (Development Engineer)
Megha punch form Pvt Ltd.
Bangalore
03.2007 - 02.2009
- Conducted PFMEA for customer project to support new product development.
- Development of sheet metal components for manufacturing. For punching, bending and fabrication.
- Programming for the Turret punch press machine.
- Developed flow charts, work instructions, and control plans for process optimisation.
- Identified new tool requirements for project and coordinated with vendors for timely delivery.
- Maintained and revised ISO documentation.
- Approved final product specifications to ensure compliance with quality standards.
- Preparing the development drawing for all sheet metal parts.
Education
MBA. - Project Management
Sikkim Manipal University
Bengaluru, KA01-2013
B.Tech. - Mechanical Engineering
Malnad College of Engineering
Hassan 01-2006
Skills
- Project management
- Project leadership
- Product development
- Manufacturing processes expertise
- Design FMEA
- Process FMEA
- Design verification
- PPAP and cost control
- Production management and planning
- BOM preparation and costing
- CAD software proficiency
- Microsoft Office proficiency
- Technical specifications
- Resource allocation
- Problem-solving methods
- Team management
Languages
English
Hindi
Kannada
Custom Section
Result-oriented professional with 16+ years' work experience in Product Design & Development Engineering, Project Management, Vendor development, costing, Quality Assurance & Customer Service., Strong Manufacturing Background, Design Verification and Validation, R&D Testing skills, Cost reduction skills, Production issue solving, Design & Development- sheet metal fabrication, Proactive, Collaborator, Communicator, Planner, Thinker
Personal Information
Passport Number: M3486406
Timeline
Project Engineer
Alstom Transport
01.2023 - Current
Technical Manager - Electromechanical product
HCL Technologies
06.2017 - 01.2023
Sr. Component Engineer
Hical Technologies Pvt Ltd
07.2016 - 06.2017
Mechanical R&D Design Engineer
Tribi Systems Private Limited
05.2013 - 06.2016
NPD Engineer
Veer-O-Metals Pvt LTD
05.2012 - 05.2013
Design engineer
Balaji Pvt Ltd.
03.2009 - 04.2012
Trainee Engineer (Development Engineer)
Megha punch form Pvt Ltd.
03.2007 - 02.2009
MBA. - Project Management
Sikkim Manipal University
B.Tech. - Mechanical Engineering
Malnad College of Engineering