MADHUBABU DEGALA
Hyderabad
Summary
Over 6 years of experience in managing operations for solvent and water-based paints and alkyd resin processing in high-volume manufacturing. Currently leading a quality assurance team of 22 at Asian Paints Patancheru, ensuring efficient production and seamless communication between management and production departments. Expertise in Six Sigma quality systems and conducting internal and external audits, including IMS and hygiene audits. Achieved recognition for optimizing cycle time in alkyd resin processing and stabilizing new paint and resin batches.
Overview
8
8
years of professional experience
Work History
Executive - Production, Planning & Quality Assurance
Asian Paints
Patancheru
10.2017 - Current
- Spearheaded production activities at Patancheru plant, achieving annual paint volume of 0.80 lakh kl across 450 SKUs.
- Coordinated with stakeholders and led a team of 23 to execute production plans based on capacities and stream tie-ups.
- Managed workforce of 40-45 members per shift, ensuring efficient task allocation and timely completion.
- Conducted design reviews for new product introductions with standardization and technology teams.
- Monitored batch processes to reduce resin cycle time, increasing capacity and minimizing processing costs.
- Handled finished goods testing for customer requirements, sharing results regularly with clients.
- Represented QA department in internal and external audits, improving audit scores through gap closure strategies.
Education
Diploma -
industrial safety
01.2022
M.Sc. - Organic Chemistry
Aditya
01.2018
B.Sc. - (MCPc)
PR government degree college
01.2016
Skills
- Customer service
- Manpower management
- Contract manufacturing
- Inventory optimization
- Production scheduling
- Supply chain management
- Cross-functional collaboration
- Vendor performance
- Cost management
- HPLC and GC analysis
- UV spectroscopy
- Color computer operation
- Production planning
- Efficiency and deployment strategies
- SAP ERP systems
- MDG and OPTIVA expertise
- PLM portal navigation
- Power BI analytics
- Excel proficiency
Accomplishments
- Achieved the best Cycle Time of Alkyd Resins.
- Worked on process optimization projects for Power consumption reduction.
- Implemented new test methods and reducing the testing time with more efficient than old methods in RM & FG.
- New product stabilization and collaborating with Technical Function for further improvements.
Languages
- English
- Hindi
- Telugu
Personal Information
Date of Birth: 10/20/95
Timeline
Executive - Production, Planning & Quality Assurance
Asian Paints
10.2017 - Current
Diploma -
industrial safety
M.Sc. - Organic Chemistry
Aditya
B.Sc. - (MCPc)
PR government degree college
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