Madhusudhan K S
Senior Division Manager
Bengaluru
Summary
- Mechanical Engineer with 17+ years of experience in Automotive, Turbo-machinery , Aerospace, Heavy Engineering & Oil and Gas Industry.
- Co-filed 'US patent' with Pratt and Whitney Canada on Aero-Engine compressor.
- Worked with team providing end to end solution from initial design to product development of Aero engines, IC Engines & Turbochargers using in-house and commercial tools.
- Expertise in numerical and aerodynamics analysis of axial flow, radial flow and mixed flow compressors of Turbo shaft, Turbofan , Turbojet Engines, Turbochargers, Mining Trucks, Heavy Earth moving Equipments, Heat Exchangers & APU's.
- Supported customers such as Caterpillar(USA), Pratt & Whitney Canada(Canada), Garrett Motion, Honeywell Technologies, Siemens, Chiyoda Corporation(Japan), Mitsubishi Heavy Industries, IHI, Halliburton, DRDO.
Overview
16
16
years of professional experience
Work History
Senior Division Manager
Cyient Ltd.,
12.2023 - Current
- Performing CFD simulations on Earth moving equipments, such as Under-hood cooling, Under-hood thermal, Condenser and Radiator CFD simulation.
- Handling CFD team and looking after multiple customer on CFD requirements.
- Project management activities.
Lead Engineer
Axiscades Technologies Ltd.
08.2023 - 12.2023
- Performed CFD & Thermal simulations of Caterpillar Inc. USA, for mining Trucks and other Earth moving Equipment's.
- Leading off-shore CFD team for supporting Indian customers and other project management activities.
Lead Engineer
Quest Global Engineering Pvt.Ltd
03.2021 - 07.2023
- Supported customer Garrett Motion (formerly HTSL) at onsite location, Bangalore.
- Performed Conjugate Heat Transfer(CHT) calculation on Turbocharger Housings of various auto makers using in-house & commercial tools.
- Detection of hot spots which are prone to failure and recommendations to avoid such failures.
- Provided novice solutions to field Issues such as crack initiation in Turbo Housings and failure of Vane cartridge components and other issues in main & center housings of Turbochargers.
Project Leader
Quest Global Engineering Pvt.Ltd
06.2016 - 09.2019
- Supported customers, Mitsubishi Heavy Industries, Kawasaki Heavy Industries, IHI, Halliburton, Siemens.
- Performed CFD calculation on Turbocharger Housings of various auto makers using in-house & commercial tools.
- Documented best practices.
- Trained team on CFD tools
Onsite CFD Engineer
Chiyoda Corporation
12.2018 - 05.2019
- Supported customer at onsite location for Oil & Gas Industry projects.
- Performed Multiphase CFD simulations for Pipe related problems, Heat Exchangers and Chemical reactors using Star CCM+ & in-house tools.
- Worked on Automation of post-processing in Field view using python scripts to reduce cycle time.
Onsite CFD Engineer
Honeywell Techno Solutions Lab
01.2018 - 12.2018
- Carried out CHT analysis of turbocharger turbine housings of various automobile manufacturers including BMW, Audi, Subaru, Volvo, Ford, Fiat etc using ICEM CFD, Turbogrid & Ansys CFX.
Team Leader
Cyient Ltd
03.2014 - 06.2016
- Performed CFD analysis of Aero engine Compressor and optimization work.
- Generated compressor map for different engine models at different altitude conditions and speed.
- Developed new methodology / processes to obtain optimum performance of axial compressors of aero engines.
- Developed PDD's, and best practices of new process implemented in project.
Onsite CFD Engineer
Pratt & Whitney Canada
11.2012 - 03.2014
- Performed redesign of variable stator aerofoil using in-house and commercial tools to reduce stator loss and to improve stage performance.
- Closely worked with CAD design, Aerodynamics, FEA, Component Dynamics and other structural analysis teams to obtain successful product development.
Team Leader
Infotech Enterprises Ltd(presently Cyient Ltd)
11.2010 - 11.2012
- Generating compressor map for different engine models at different altitude conditions and speed of Pratt & Whitney Engines such as PT6, PW535, PW545, PW210, PW835, NGRT.
- Providing alternative technical solutions to customer in improving performance of components.
- Optimized performance of compressor for maximum efficiency/optimum flow, and operability margins etc,. based on customer requirement.
CFD Engineer
Nfotec pvt Ltd
02.2009 - 11.2010
- Majorly worked on Aero engine components such as compressors, Turbines, NGV's, Inter shaft seals, Small turbofan engines, Nacelles, Curved Intake ducts, Centrifugal compressor with Vaneless diffusers& Bypass ducts.
- Preformed IC Engine CFD simulation using ‘CONVERGE' software.
Graduate Apprentice
Gas Turbine Research Establishment
03.2008 - 02.2009
- Performed modelling, meshing and CFD analysis of gas turbine (direct flow &reverse flow ) combustor using Gridgen, Gambit and FLUENT software.
- Performed CFD analyses for fixing optimum cooling holes on combustor liner for predicting circumferential pattern factor.
Education
Bachelor of Engineering - Mechanical Engineering
P E S College of Engineering
Mandya 07.2003 - 2007.06
Skills
* Internal & External Flows CFD
Timeline
Senior Division Manager
Cyient Ltd.,
12.2023 - Current
Lead Engineer
Axiscades Technologies Ltd.
08.2023 - 12.2023
Lead Engineer
Quest Global Engineering Pvt.Ltd
03.2021 - 07.2023
Onsite CFD Engineer
Chiyoda Corporation
12.2018 - 05.2019
Onsite CFD Engineer
Honeywell Techno Solutions Lab
01.2018 - 12.2018
Project Leader
Quest Global Engineering Pvt.Ltd
06.2016 - 09.2019
Team Leader
Cyient Ltd
03.2014 - 06.2016
Onsite CFD Engineer
Pratt & Whitney Canada
11.2012 - 03.2014
Team Leader
Infotech Enterprises Ltd(presently Cyient Ltd)
11.2010 - 11.2012
CFD Engineer
Nfotec pvt Ltd
02.2009 - 11.2010
Graduate Apprentice
Gas Turbine Research Establishment
03.2008 - 02.2009
Bachelor of Engineering - Mechanical Engineering
P E S College of Engineering
07.2003 - 2007.06
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