MAGIZHAN P
Sricity
Summary
Energetic Production engineer offering wealth of experience in ISO standards with integrating management systems. Hardworking, educated and willing to go extra mile to meet goals and exceed standards. Over 7 years in manufacturing environment.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Senior Production engineer(wiring Devices)
Panasonic Life Solutions india Pvt.Ltd
03.2023 - Current
- Developing and implementing production processes, ensuring product quality and increasing efficiency
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Supervised entire production process and prepared proper documentation for dispatch.
- Performed root cause analysis and implemented corrective actions.
- Provide awareness and OJTs among the associates to fully fill the market and Customer requirements regarding quality and safety
- Developing and monitoring KPI’s in line with company objectives
- Inventory Management of Overall Plant and identify the variances.
- Verify the variances between the Planned Cost and quantities of BOM with actual ones.
- FG Completion through ERP.
- Prepare and Maintaining IMS Documents(ISO9001,QMS,EMS,EnMS) for Audits.
Production engineer(Switch gear)
Panasonic Life Solutions india Pvt.Ltd
01.2017 - 03.2022
- Execute Production operation of spot welding, Assembly, testing & packing of MCB.
- Capture management losses such as Non-regulated and regulated losses
- Maintain above 95% of the first yield pass ratio of 3 Ka MCB in 1.13 In and 1.45 In testing
- Decreased defect rate by applying process capability analysis and creating weekly defect reports.
- Suggesting and Implementing Cost Reduction and Cost Buster Themes, Itakona Themes
- Rating wise production planning and communicating effectively with the supervisor
- Reduce the Cycle time of processes in every Financial year
- Monthly safety activities like KYT,SOT Closing, and safety kaizens
- Reduce internal scrap Cost and rework and analysis MUDA of assembly Line.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Streamlined workflows to reduce bottlenecks and improve overall productivity rates.
Education
Master of Buisness administration -
Annamalai University
04.2024
Bachelor of engineering in Mechanical Engineering -
St.Peters College of Engineering and Technology
04.2017
Completed high Secondary School -
GK.Matric.hr.Sec.School
03.2012
Skills
- Well Experienced in Oracle ERP software
- ISO standards knowledge
- Task Prioritization and Presentation Skills
- Continuous Improvement
- Documentation
- Process Automation
- Cost Control
- Root Cause Analysis
- 5S methodology
- Waste Reduction
- Effective Communication
- Basic maintenance
- Bill of Material (BOM)
Accomplishments
- Implement the AGV Robot to transfer FG.
- Establish IOT in Newly established Plant
- Handled Large number of Manpower
- Collaborated with team of 5 Member to reduce the Process cost of MCB
- Used Microsoft Excel to develop inventory tracking spreadsheets.
Certification
- Quality Control Skill test which approved by Southeast Asia Quality Eduction Committee Panasonic Japan,
- Certified [Manufacturing Excellence] - [ISAMEA]-6 months.
- Cost buster award
- High flyer award
Key Results Area
- Implementing Quality systems such as ISO 9001:2015, EMS 14001:2015, OHSAS 45001:2018, and ENMS 50001:2018 at departmental levels and maintaining the documents for internal and External audits.
- Maintain and Sustain the manufacturing assement Score against BP target.
- Provide 8D incase any process Failure.
- Maintaining & Circulating Department System manual and MIS reports.
- Improving OEE by reducing downtime losses.
- Driving Cost reduction and Cost Buster Activities.
- Monitoring Process Cost of Product within BP limit.
- Defect analysis.
Awards
- Won 1st Price in BU level Competition and 3rd in India level for reducing cycle Time in 3ka Mini MCB in 2021.
- Won 2rd price in india and 1st Price in japan level competition for increasing thermal acceptance of Minimcb in 2022
- Got the Hyflyer award in the switch gear division for reducing Cycle time and achieving production of 3 lacs. Mini MCB, first time since launch in 2021.
- Got the Hyflyer award in wiring devices BU for setting the line in a newly established Plant and achieving the PSI plan with new manpower.
Languages
Tamil
Bilingual or Proficient (C2)
English
Advanced (C1)
Hindi
Upper intermediate (B2)
Timeline
Senior Production engineer(wiring Devices)
Panasonic Life Solutions india Pvt.Ltd
03.2023 - Current
Production engineer(Switch gear)
Panasonic Life Solutions india Pvt.Ltd
01.2017 - 03.2022
Master of Buisness administration -
Annamalai University
Bachelor of engineering in Mechanical Engineering -
St.Peters College of Engineering and Technology
Completed high Secondary School -
GK.Matric.hr.Sec.School
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