11 years of experience, to obtain a challenging role in wind energy industry, design, develop, and implement innovative wind energy solutions, utilizing my engineering expertise and knowledge of wind turbine Foundation, Towers, and Tower internals to optimize design wherever required and reduce costs
· Proficient in CAD design software, including UG/NX and CREO, with expertise in creating complex 3D models and assemblies
· Applied Geometric Dimensioning and Tolerancing (GD&T) principles to ensure accurate and precise design and manufacturing of mechanical components and assemblies
· Managed and coordinated engineering change requests (ECRs) and engineering change orders (ECOs) to ensure seamless integration of changes into production
· Utilized Finite Element Analysis (FEA) to simulate and analyze structural, thermal, and dynamic behavior of mechanical systems, using ANSYS
· Familiarity with manufacturing processes, including CNC machining, 3D printing, and injection molding with knowledge of Design for Manufacturability (DFM) and Design for Assembly (DFA) principles
· Knowledge of materials science and selection, with experience in choosing materials for mechanical systems based on properties such as strength, and corrosion resistance
· Experienced in creating and managing technical documentation, including engineering drawing, bill of materials, and design specifications
· Utilized Product Lifecycle Management (PLM) Software, including Teamcenter and PTC Windchill, to manage and collaborate on design projects
· Applied DFMEA and DVP&R methodologies to proactively identify and address potential design risks, ensuring the development of safe, reliable, and high-quality products that met requirements and regulatory standards
· Familiarity with industry-specific regulations and standards, including IEC61400, APQP, and FDA regulations, with experience in ensuring compliance in design and development projects
· Collaborating with stakeholders to analyze the Tower internal interface items, and provide solutions
· Led the design and execution of a 5 MW onshore turbine, Supporting on Structural Foundation and Towershell. Also, part of Tower internals such as the Platform, ladder, lift, damper and weld socket
· Evaluate and demonstrate the manufacturing feasibility and technical justification for the design approach (DFMEA Design Failure Model and Effect Analysis)
· Responsible for the complete design cycle, from concept generation to final checking and releasing of the drawings in the Team Center. Conducting and participating the concept and functional design review with Europe counterpart
· Part of the team responsible for automating the tower's internal components. Generating ideas and cost-out activities for both existing and new turbine component
· Experience in Design Risk Assessment (DRA) of Lift guide wire components
· Executed all phases of the design process for numerous products, such as components, parts, assemblies, and sub-assemblies, by managing drafting, dimensioning, tolerance, prototype creation, and documenting outcomes
· The proposed design presentation is intended for the business units and customers.
· Mentoring junior employees to design tower internals, defining project plans, and ensuring that deliverables and timelines are met
· Responsible for mechanical design, CAD model development using CAD software, and engineering drawing development for heavy engineering components (wind turbines).
· Conducting a concept design review with my German counterpart to ensure that the design meets DFMA (Design for Manufacturing and Assembly)
· Conducting a master model review to discuss tower interface components.
· Lead the tower design of new product lines and development projects, manage, and review design work related to those projects
· Estimating the time for the final cut, drawing, and BOM release
· Conducting a cost-out idea for the next cut drawing release
· Designing the new components (3D models) based on the requirements obtained from the application engineer. For prototype building
· Preparation of individual part drawings for manufacturing (casting, machining, sheet metal, and assembly) with GD&T, based on internal standards
· Verifying component drawing with tolerance stack-up calculation
· Preparation and release of BOM and parts lists
· Generating a report and presentation for a technical discussion
· Coordinating with cross-functional team members and detailing the action plan for the smooth implementation of the Engineering Changes
· To support VAVE for the cost reduction of turbocharger components
Design & Detailed Engineering
Assembly model (Master model) Engineering
Design Risk Assessment (DRA)
Design Failure Mode and Effect Analysis (DFMEA)
GD&T (Geometric Dimensioning and Tolerancing)
BOM preparation
Siemens NX12 Modeling Software Proficiency
Team center, Windchill PLM and Microsoft Office Proficiency
FEA tools (NX Simulation, Ansys)
Good at Project management Skills (MS-Project)
Leadership
· Developed and managed complex project schedules using Microsoft Project, ensuring timely completion of projects and meeting deadlines
Plant visit
· Having experience with plant visits for tower manufacturers in Europe and Blade, Nacelle in India
· Received two times Spot award from L&T for completing tower platform design capturing all requirements on time and completing tower static design capturing all requirements on time
· Received Star of the month award from L&T for played an important role in very critical design project for a wind turbine tower – Foundation Basket