MAHENDIRAN G

An engineering professional with deep expertise in robot simulation and process optimization, specializing in PSI activities such as layout creation, cell validation, and weld feasibility analysis. Highly skilled in CAD tools including CATIA V5 and AutoCAD, with a strong focus on BIW panels and weld assemblies. Proficient in managing production requirements for new models and special commodities using Process Simulate, while ensuring seamless integration of BOM preparation and engineering change management within PLM Team center . Demonstrates a proven ability to deliver high-quality digital output data for global OEMs like Renault and Nissan. Well-versed in APQP/PPAP processes for PSW sign-off, guaranteeing part quality, process integrity, and customer satisfaction. Career objective: to advance expertise in industrial design and development, driving innovative manufacturing solutions and digital transformation in automotive engineering.

• New ROBOT CELL CREATION and CELL BUILDING & PDMP Tool for data structure and TCM by Using New Layout & Modification of Excising Line Cell in PROCESS SIMULATE.
• Robot Weld feasibility Confirmation & Weld Allocation, Collision Check in Robot in PROCESS SIMULATE
• Study of JPH in Capacity increasing & Existing line Development based on production requirement input Data & Ergonomic in Line Efficiency Macro.
• Quality Confirmation in Bulk Data Synthesis by Each Zone Main Line to Sub Process and part wise.
• Cascading Part Data, Weld Data in Zone Wise, and Creating the Complete Body Sequence in Flow by Using PLM -LINX & Teamcenter.
• New Model Zone Wise Part Design Data Quality Confirmation in Every Lot Until Finalization
• Involving the Digital Process Output (QC) Confirmation of the Real Physical Condition points.
• Creating FOP & FOS (Process Operation Sheet) For Zone Wise Each Process by Using Approved Design Data.
• Preparing Metal Line Fixture spec sheet and Process operation sheet For Local Projects.
• Involved in Interfacing with manufacturing, maintenance, and QC to ensure Gap & Flush integrity.
• Attended troubleshooting of jigs & fixtures, parts & processes.
• Experience Available in Parts Quality, Process Quality and Customer Quality of Assembly.
• Confirming Digital Output Data to Renault & Nissan Global Customer to Implementation.
• Against Design Value Confirmation in Panel Interference and Panel Gap for Merging Area & Covers Skin Parts.
• Design review and feasibility commitment review for tools and gauges.
• Ability to create Quality plan, Process sheet, Work instruction for panel & assembly and Implementation knowledge in Poke-yoke.
• Having experience in Buyoff - Tools & Fixtures from supplier end and Knowledge of measuring instruments, gauge concept and MSA.
• Knowledge and understanding of standard terminology (Process Flow, PFMEA, Control plan, work instructions, Check sheets and Operation Standards) and Knowledge of Raw materials &TDC.
• Participate in tool trails from T0 to MP and quality level monitoring and Supplier visit for PPAP and periodic audit.
• SPC & 7QC tools for all major critical parameters and awareness on 5S Activity.

• Led PSI Spot Allocation, Panel Division, Synoptique Creation, and gun simulation for global projects (XJF Colombia, PB1D Russia, XFK France, XDD, RTX tertiary projects).
• Executed robot spot simulation, jig kinematics creation, robot cell building, and FOP/FOS creation; ensured PR checks and LINE creation in PLM-Linx.
• Managed Digital Lot PR facility & quality confirmation for HHA India & PB1D India (Renault).
• Oversaw activity planning, design data handover, and problem-solving for Capture & Nissan Kicks (HBC) projects.
• Delivered major contributions in PB1D India (Nissan Kicks): responsible for body metal fit & finish prove-out, spec sheet confirmation, and reference model creation.

I hereby declare that the information provided above is true and correct to the best of my knowledge and belief.

Place: Chennai
Yours faithfully,
(Mahendiran G)