Mahendran Uthandu

Daily DRM Meeting conducted along with production and Quality to reduce the rejection.

Process and Product Audit conducting.

Hot gauge implementation for new product development.

Critical parameter implementing SPC (Trent chart, X Bar, and R chart) in forging.

Rework will be reduced from 5% to 2%.

Customer complaint handling (Ashok Leyland, Axles India, ZF Rane, and SAC Engines)

Problem solving in the forging process and post-forging.

Quality Documentation and maintenance (like, PPAP, Calibration, SPC, MSA, APQP, etc).

Preparation of standard operating procedure for forging, process, and post-forging process.

Prepare one-point lesson.

Preparation of defect matrix for respective product.

Preparation of inspection plan for the forged parts.

Rejection analysis and its document maintenance.

Preparation of 8D reports.

Preparation of validation for process sequence.

Conducting weekly meetings for analyzing the rejection.

Customer Complaint supporting related activity documents.

Maintaining customer ratings.

Guiding the Quality Team to reduce the rejection percentage.

Maintaining IATF documents.

Reduce the Rejection and Rework.

Process and Product Audit conducting.

Conducting weekly meetings for analyzing the rejection.

Customer Audit, NC follow-up activity.

Making a presentation for the customer's requirement.

Quality documents, maintaining.

Maintaining customer ratings.

Guiding the Quality Team to reduce the rejection percentage.

Maintaining IATF documents.

Maintaining '5 S' in the press shop.

Manpower Planning and Handling.

Machine Loading Plan preparation of Daily Production to Press Shop.

Inspection of parts with the help of customer drawings and control plans.

Hourly Inspection of Regular Production and Storage of those Readings in a system.

Collecting the data from In Process Register, Rework, and Rejection Data.

Maintaining the documents and records related to production.

Tool inspection, like forging die and tool inspection, and report preparation.

Involving in new product development, and its data should be recorded.

Responsible in reducing scrap and rework.

Responsible in raw material handling accountability.

Maintaining the raw material documents.

Raw material stock tallying.

Following quality documents.

Manpower handling.

Maintaining 5s in the shop floor.