Summary
Work History
Education
Skills
Accomplishments
Personnel Details
Intern
Mahesh Bodhe

Mahesh Bodhe

Manufacturing Engineer
Chanadnagar, Pune

Summary

  • Responsible for New projects of Chrysler(Jeep), TATA & FIAT : Vehicle Assembly line.
  • Expert in virtual station design for new projects by implementing front loading concept, through Work Place Integration (WPI) methodology
  • Master in preparing Paper scroll/Macro Cycle, process sheets in TCM, & time study in TiCon (Systematic approach)
  • Highly self-motivated, multi skilled with task oriented with tough deadlines, performing positively well in highly pressurized working environment
  • Confident communicator with a professional manner and the ability to conduct impressive presentations & work of the best quality
  • Best in class in leading a team through trainings & guidance in order to achieving defined KPI’s

Work History

Manager of Operations

Fiat Chrysler Limited
Pune
04.2020 - Current
  • Managing the overall vehicle assembly processes by Planning, Execution Control and monitoring of all resources including Men, Machine Material and Method to achieve daily production targets with desired quality Level
  • Enhancement of Productivity through reduction of NVAAs by work and motion study techniques, Eliminating MUDA, MURA and MURI followed by Line Balancing
  • Feasibility study and designing of world class manufacturing processes providing best ergonomics to operators with minimum motion loss
  • Maintaining 5’s to Ensure World class Housekeeping In the Shop Floor
  • Ensuring Zero defect vehicle Analyzing the defects & counter-measures of the problems through QC tools, PDCA, counter-measures effectiveness and verification
  • Contributing in the preparation of Visual control on shop Floor by preparing process sheets, work standard sheets, standard operating procedure sheets, quality check sheets, CLRI sheets to meet desired quality level

Deputy Manager of Operations

Fiat Chrysler Limited
Pune
04.2013 - 03.2020
  • Feasibility study & designing the best work stations in assembly with minimum ergonomics, best golden zone and rich in ease of process
  • Planning and implementation of tools, equipment’s for new projects
  • Prepare, develop, validate & maintain the technological documents of vehicle in TCM: Process sheets, Macro cycle, S.O.P, O.P.L. & Image documents
  • Responsible for vehicle build in different stages to prove the planned capacity & for ramp up
  • Capacity up gradation, Line optimization, Line balancing & Time study in TiCon
  • Process technical BOM preparation (including open order configuration) and validation, engineering change management & TCR technical feasibility study & coordination for TCF
  • Responsible for Productivity improvement by implementing various NVAA reduction projects, implementing kitting & LCA’s
  • Planning & implementation of operator terminals to develop the UTE digitale system to eliminate/avoid human errors : Towards Industry 4.0 concept
  • Maintaining new projects approval KPI’s, & monthly MIS directly reporting to plant head on weekly basis
  • Training on the key topics of Work place integration (Methodology of front loading concept to develop virtual study & design of a station) & Work place organization (Best working area with minimum NVAA & maximum parts & operation in golden zone & Strike zone)
  • Implementation of Workplace organization and People Development activities in car plant
  • Conducting audits for process improvements in view of WO concepts for better productivity


Education

MBA - General

Symbiosis International University
Pune, India
06.2018 - 04.2020

Bachelor of Engineering - Industrial Production Technologies

Pune University
Pune, India
06.2007 - 10.2010

Skills

Vehicle Productionundefined

Accomplishments

  • Best Kaizen award for year 2012, 2016 & 2020
  • Plant head’s letter of appreciation for Manpower saving in Assembly line
  • Key role in achieving the Best shop award for the year 2016-17, 2017-18
  • CEO’s letter of appreciation for “ Best trainer of the year " award for the year 2015-16
  • CEO’s letter of appreciation for NVAA reduction - 2014
  • Winner of CEO Innovation award - 2014
  • CEO’s letter of appreciation for WO methodology improvement in assembly shop - 2013


Personnel Details

Permanent Address: Lane No- 12, Sainagari Chandnagar, Pune 14

Languages: English, Hindi and Marathi

Date of Birth: 05th Dec 1988

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Mahesh BodheManufacturing Engineer