Mahesh Chippa
Bengaluru
Summary
With 19 years of extensive experience in the automotive industry, I am deeply committed to driving excellence in quality management and product development. I excel at leading global, cross-functional teams to deliver innovative solutions that enhance product quality and operational efficiency. Passionate about continuous improvement, I empower suppliers and internal teams to surpass quality standards while ensuring timely project delivery across diverse international environments.
Overview
20
20
years of professional experience
Work History
Project Manager- Product Quality Powertrain
Daimler Truck Innovation Center India Pvt. Ltd.
11.2021 - Current
- Heading the Quality Engineering and Reliability team in the Daimler trucks & Buses of powertrain projects which includes –Heavy duty Engines, Transmission, Axles and eAxles, Battery electrical vehicles of HV –Battery, motor HV –Powernet & charging.
- Coordinating with R&D project team members from various functions including design, mechanics, thermodynamics, electronics, controlling, and procurement.
- Monitoring of Key performance indicators & driving towards excellence of quality.
- Driving resolution of product development failures by coordinating with cross-functional teams.
- Leading the team of charging infrastructure for designing of fleet charging layout, electrical planning & solutions for efficient management Trucks fleet operations.
Senior Technical Lead
Mercedes Benz Research and Development India Pvt. Ltd.
05.2016 - 10.2021
- Led the Quality Engineering team in trucks powertrain department and driving towards establishing global quality team.
- Responsible for plan, execute, control /monitor the global powertrain projects and report to the senior management.
- Coordinating with R & D project team members of different functions (design, mechanics, thermodynamics, electronics, controlling & procurement etc.).
- Driving for resolution of development failures by coordinating with cross functional teams.
Executive Manager- Supplier Quality
Tata Cummins Ltd.
11.2015 - 05.2016
- Strong supplier management throughout the life cycle of parts from supplier selection through parts introduction, serial manufacture, and warranty.
- Conduct supplier audits & assess supplier capabilities and quality management systems.
- Monitor supplier performance and take corrective actions when quality issues arise.
- Participated in supplier selection & sourcing strategy processes, product & process audits.
- Systemic resolution of supplier quality issues through corrective action includes RCA, ICA/PCA.
- Provide technical support to suppliers and internal teams to ensure compliance with customer requirements.
Senior Engineer - Supplier Quality & Warranty Analyst
John Deere India Pvt. Ltd.
01.2010 - 10.2015
- Resolution of field failures through analysis & implementation of ICA & PCA.
- Track & monitoring of warranty performance through database, identify emerging issues & develop sufficiency.
- Ensured warranty parts management (handling & disposal)
- Handled supplier quality for new product development & current products support for various commodities.
- Plan & execute supplier capabilities assessment, performance measurement, quality system audit, product & process audit.
- Manage & guide suppliers resources for audits & PPAP approvals.
- Driven supplier quality improvement program by identifying gaps at supplier systems & capabilities.
Asst Manager - QA & Warranty Management
Mahindra & Mahindra Ltd.
10.2005 - 12.2009
- Worked in plant engine team (PET) in collaboration with plant vehicle team (PVT) for resolution of field quality issues.
- Problems resolution of in-house & field concerns of engines through product change, process change in manufacturing and at supplier end.
- Handled Manufacturing quality & central quality assurance of engine assembly & testing.
- Assuring outgoing quality of engines by conducting product & process audits.
- Testing & certification of at regulatory agencies (ARAI).
- Engineering specification/quality assurance testing & tear down of engines.
Education
B.E. - Mechanical Engineering
Nagpur University
01.2005
Diploma - Mechanical Engineering
MSBTE Mumbai
01.2001
Skills
- Product Quality - Powertrain
- Automotive Product Testing & Validation
- Project Management & Resource Planning
- Team Leadership & Cross-functional Collaboration
- Data-driven Decision Making & Quality Metrics Analysis
- Innovation in Product Design and Quality Enhancement
- Supplier Quality Management & Supplier Development
- Quality Management Systems (IATF 16949, ISO 9001)
- Functional Safety (ISO26262)
- Root Cause Analysis (RCA) & Corrective/Preventive Actions (CAPA)
- Lean Six Sigma & Process Improvement
- TRIZ: Theory of Inventive Problem solving
Languages
English
Hindi
Telugu
Marathi
German (A2)
Timeline
Project Manager- Product Quality Powertrain
Daimler Truck Innovation Center India Pvt. Ltd.
11.2021 - Current
Senior Technical Lead
Mercedes Benz Research and Development India Pvt. Ltd.
05.2016 - 10.2021
Executive Manager- Supplier Quality
Tata Cummins Ltd.
11.2015 - 05.2016
Senior Engineer - Supplier Quality & Warranty Analyst
John Deere India Pvt. Ltd.
01.2010 - 10.2015
Asst Manager - QA & Warranty Management
Mahindra & Mahindra Ltd.
10.2005 - 12.2009
Diploma - Mechanical Engineering
MSBTE Mumbai
B.E. - Mechanical Engineering
Nagpur University
PERSONAL INFO
Date of Birth: 9-Aug-1980
INNOVATION
- Drive creative problem-solving approaches to address complex challenges, resulting in measurable improvements in processes and products.
- Successfully filed three patents this year, demonstrating a strong commitment to advancing technology and protecting intellectual property.
- Foster a culture of innovation by encouraging collaboration, experimentation, and continuous learning across cross-functional teams.
- Well-versed with innovation tools such as RCA+, TRIZ & Bio-Mimicry.
PROFESSIONAL SUMMARY
- Results-driven quality professional with 19 years of experience in the automotive industry
- Specialized expertise in product quality, warranty and field quality, quality engineering, supplier quality and quality management systems
- Experienced in driving efficient and timely introduction of new products across manufacturing plants
- Successfully executed global projects in engines, harvesters, tractors, and turf & utility platforms
- Instrumental in implementing quality systems, resolving complex issues, and leading product/process improvements to enhance operational efficiency
- Adept at managing and collaborating with cross-cultural teams across India, USA, Germany, and China
- Proven leader skilled in coaching and challenging suppliers to ensure superior parts quality
- Focused on fostering innovation and quality excellence in diverse international environments
INNOVATION
- Drive creative problem-solving approaches to address complex challenges, resulting in measurable improvements in processes and products.
- Successfully filed three patents this year, demonstrating a strong commitment to advancing technology and protecting intellectual property.
- Foster a culture of innovation by encouraging collaboration, experimentation, and continuous learning across cross-functional teams.
- Well-versed with innovation tools such as RCA+, TRIZ & Bio-Mimicry.
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