Summary
Overview
Work History
Education
Skills
Interests
INTERNSHIPS
Timeline
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Mahesh GN

Mahesh GN

Production Engineer
Bangaluru

Summary

Results-driven manufacturing professional with a proven track record in optimizing processes to boost productivity and minimize waste. Technical expertise is leveraged to streamline operations, ensuring a seamless workflow that enhances overall efficiency. Strong knowledge of quality control and process automation supports a commitment to continuous improvement and operational excellence. Passionate about implementing innovative solutions that drive sustainable growth and elevate organizational performance.

Overview

7
7
years of professional experience
5
5
Languages

Work History

Production Engineer

TATA Electronic System Solutions
03.2024 - Current
  • Line DRI.
  • Line Balancing.
  • Operation excellence Plan vs Actual Production Manufacturing.
  • On time Monitoring of quality issues, Material management, PPC Plan and Production management.
  • Rejection Monitoring and Provide On-time root cause and solution for line rejection and rework.
  • Innovation like Kaizen implementation and improvement.
  • Real time Scrap monitoring and reduction.
  • Quality NC circle and Manpower reduction.
  • Achieving line UPH and YEILD.
  • Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
  • Performed root cause analysis and implemented corrective actions.
  • Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
  • Communicated with other team members to enhance process and performance.
  • Improved production efficiency by developing and implementing new manufacturing processes.
  • Increased production volume, optimizing equipment layouts for maximum efficiency.
  • Reduced equipment downtime by performing regular maintenance checks and addressing issues promptly.
  • Trained team on best practices to optimize production and improve quality.
  • Investigated and proposed corrective actions for quality issues.
  • Participated in safety audits, ensuring a secure working environment for all employees.
  • Analyzed data trends from daily operations reports, identifying areas where efficiencies could be improved upon.
  • Streamlined workflows to reduce bottlenecks and improve overall productivity rates.
  • Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
  • Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
  • Maximized productivity by 10% by developing and implementing innovative production processes for new and existing products.
  • Led cross-functional teams in development of new product lines, meeting aggressive launch timelines.
  • Oversaw installation of new production lines, ensuring minimal disruption to ongoing operations.
  • Calculated overall production costs by evaluating material, labor and other expenditures.

Production Engineer

American Air Filters
02.2023 - 03.2024
  • Developed a quality control system that improved product quality and reduced customer returns by 50%
  • Collaborated with cross-functional teams to identify and resolve process-related issues, resulting in improved operational efficiency and cost savings
  • Developed innovative process engineering solutions that increased production efficiency by 10%
  • Designed and implemented process simulations to identify potential bottlenecks and optimize throughput
  • Supervised entire production process and prepared proper documentation for dispatch.
  • Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
  • Inspected all machines and equipment and provided necessary repairs.
  • Decreased defect rate by applying process capability analysis and creating weekly defect reports.
  • Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
  • Reviewed product designs for manufacturability or completeness.
  • Implemented safety protocols that drastically decreased workplace accidents.
  • Streamlined supply chain logistics to minimize production delays, coordinating with vendors and suppliers.
  • Developed training programs for new manpower, elevating team skill levels and performance.
  • Coordinated with R&D to integrate innovative technologies into production processes.
  • Optimized resource allocation, significantly cutting waste and lowering production costs.
  • Negotiated with suppliers to secure materials at cost-effective rates, positively impacting profit margins.
  • Communicated with other team members to enhance process and performance.

Junior Engineer

Honda Logistics India Pvt. Ltd
05.2022 - 01.2023
  • Collaborated with cross-functional teams to identify and resolve process-related issues, resulting in improved operational efficiency and cost savings
  • Designed and implemented process simulations to identify potential bottlenecks and optimize throughput.
  • Daily production and sequence planning.
  • Line Balancing and Contingency planning for Bottleneck and Breakdown Machines.
  • Identifying critical & bottleneck machines in the shop floor & planning those machines to get maximum efficiency. Responsible for Quality and Root cause analysis in process.
  • Monitoring the process parameters at critical processes.
  • Improving the Overall Equipment Effectiveness (OEE) by enhancing Machine Availability, Performance Efficiency, and Quality by eliminating Losses.
  • Meet Daily PLAN v/s ACTUAL for Production, quality, materials.
  • Implemented and maintained ISO standard System in production.
  • Inventory control as per production.
  • Material rejection management as per value-wise.
  • SAP Knowledge
  • Critical parts monitoring as per production sequence.
  • Co-ordination with PPC & production department,quality (PQA) team to check the quality of in-warded material as per vendor-wise schedule.
  • Handling 60 manpower in shop floor.
  • Responsible for maintaining FIFO, Safety, Quality, Productivity, Standard work, 5S in the shop floor.
  • Monitoring and managing stock levels to Ensure, there is no line stoppage.
  • Training for new associates, evaluating skills OJT and submitting the MIS reports to the management.
  • Perform Risk Assessment Analysis for newly introduced activity and machines.
  • Identify improvement areas, promote Kaizens & analysis problems. Take Corrective & Preventive actions for the non- conformances identified In-process, internal events & Quality audits.
  • Work instruction preparation.
  • QMS Documents preparations and New model process and documents preparations, Monthly and weekly reports preparations.
  • Line maintenance.
  • Outbound operation like monthly plan as per production order, finished parts storage, dispatch schedule & finished parts packing for dispatch.
  • Supervising the Cycle count on daily basis and Stock auditing.
  • Planning & Conducting SOP & QCP, Safety Tour Audits for machines.
  • 8D Submission for any customer issues.

Team leader

Hitachi Astemo Fie India Pvt. Ltd
08.2018 - 10.2021
  • Mentored and trained team members to develop their skills and career paths
  • Developed and implemented team processes to improve productivity and efficiency by 10%
  • Encouraged creativity and innovation to develop new solutions to complex problems
  • Monitored team performance and performance metrics to identify areas of improvement
  • Opted team goals and objectives and monitored progress to ensure successful completion of task

Education

Diploma - Mechanical Engineering

IMPACT Polytechnic
Bengaluru, India
06.2016

Skills

7QCtools

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Interests

Playing and watching cricket, Movies, Travelling, Learning about new things

INTERNSHIPS

  • Apprenticeship at Hitachi Astemo India Pvt. Ltd
  • I worked in the Production department and improved my knowledge in problem solving skills.

Timeline

Production Engineer

TATA Electronic System Solutions
03.2024 - Current

Production Engineer

American Air Filters
02.2023 - 03.2024

Junior Engineer

Honda Logistics India Pvt. Ltd
05.2022 - 01.2023

Team leader

Hitachi Astemo Fie India Pvt. Ltd
08.2018 - 10.2021

Diploma - Mechanical Engineering

IMPACT Polytechnic

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Mahesh GNProduction Engineer