Summary
Overview
Work History
Education
Skills
Certification
Fathername
Maritalstatus
Personal Information
Disclaimer
Timeline
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Mahesh M

Bangalore

Summary

Proactive Department Manager with excellent time management skills to multi-task while working within deadlines and time constraints.

Offering 15.6 years of expertise in Manufacturing, Operations, Machine Assembly, Supply Chain & Stores. Proficient in budgeting, inventory management and merchandising.

Disciplined professional committed to driving production goals and ensuring smooth functioning of Sheet metal, Assembly & Stores department.

Documented strengths in building and maintaining relationships with diverse range of stakeholders, recognized for leading and guiding staff to meet organizational targets.

Overview

16
16
years of professional experience
1
1
Certification

Work History

Sheetmetal Manufacturing & Stores Manager

Bharat Fritz Werner (BFW)
02.2021 - Current
  • Overseeing the design, production, and assembly processes for machine guards for HMC, VMC, PL, VTL, and SPM machines.
  • Ensuring leak-proof guard manufacturing and taking responsibility for guard assembly across various machine models like HMC, SPM, VMC, VTL, and PL.
  • Leading procurement and vendor management activities, including new product development and cost-saving initiatives.
  • Managing day-to-day operations in the sheet metal department, including laser cutting, punching, cutting, bending, welding, and powder coating.
  • Heading central stores, ensuring smooth functioning of inward and outward material, inventory management, and liquidation of non-moving material.
  • Managed day-to-day inwarding and issuance of material as per assembly requirements.
  • Led a team of engineers, supervisors, and workers to ensure a smooth workflow.
  • Ensured daily postings in SAP, maintained perpetual inventory, and managed locations effectively.
  • Implemented FIFO (First In, First Out) to optimize inventory usage.
  • Increased storage locations and ensured effective use of space within the central stores.
  • Used industry expertise, customer service skills and analytical nature to resolve customer concerns and promote loyalty.
  • Reviewing guard designs/drawings, providing manufacturing inputs, managing manpower, and overseeing the final dispatch of products.
  • Applying GD&T, Failure Mode and Effect Analysis, and Six Sigma tools to improve production processes.
  • Skilled in MS Office, calculating OEE, and managing production-related data.
  • Implemented 5S activities as a role model in the fabrication department.
  • Leading procurement and supply chain activities, including raw material procurement, vendor management, and cost negotiation.
  • Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
  • Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
  • Promoting safety practices, handling customer complaints, and coordinating with contractors to meet deadlines.

Deputy General Manager (Manufacturing & Operations)

Modutec Ready Panels Pvt Ltd
06.2020 - 01.2021
  • Manufacturing, Operations, Planning Manager with 13.3 years of experience in large, fast-paced, multi-line facilities
  • Handle manufacturing of Electrical Panel Boards and coordinate day-to-day operations of Design & Mechanical Development, CNC Programming, Punching, Bending, Fabrication, Powder Coating & Assembly activities in Sheet Metal Fabrication and Enclosure Manufacturing
  • Also involved in B.O.M
  • Making, electrical schematics, and testing of switchboards
  • Achieved Six Sigma certification and experienced in Lean Manufacturing Tools
  • Proficient in MS Office Packages and SAP.

Production Incharge

MPP (Metal profile product) Technologies Pvt. Ltd
05.2016 - 05.2020
  • Production Incharge at an ISO 9001:2008 company specialized in the design and manufacture of Control panels, bus ducts, Transformer Tank & radiators
  • Responsible for leading daily meetings, analyzing production data, preparing production reports, inspecting finished products, planning and organizing production schedules, and supervising junior staff.

Production Engineer

MPP (Metal profile product) Technologies Pvt. Ltd
07.2008 - 04.2016
  • Production Engineer at an ISO 9001:2008 company specialized in the design and manufacture of Control panels, bus ducts, Transformer Tank & radiators
  • Responsible for reading and interpreting blueprints, supervising workers, planning and procurement of materials, promoting 5S and safety practices, analyzing project progress, and conducting final inspections.

Education

Skills

  • Production Management: Expertise in overseeing sheet metal production processes, assembly, procurement , costing , stores management and ensuring efficiency and quality deliverables
  • Process Improvement: Proficient in implementing lean manufacturing principles and optimizing workflows
  • Team Leadership: Strong leadership and team management skills, with experience in training and mentoring staff
  • Quality Assurance: Extensive knowledge of quality control processes, reducing defects and maintaining high standards
  • Safety Compliance: In-depth understanding of OSHA regulations and other industry standards
  • Inventory Management: Skilled in managing inventory levels, coordinating with suppliers, and reducing material costs
  • Technical Proficiency: Engineering Drawings Analysis, Sourcing & Supply Chain, Fabrication & Assembly expertise, Six Sigma - Green Belt & Black Belt, Lean Manufacturing, SAP knowledge, Inventory Management
  • People Management
  • Cross-Functional Teamwork
  • Training and mentoring
  • Vendor Management
  • Staff Hiring and Retention

Certification

  • SAP
  • Six Sigma - Black Belt and Green Belt


Fathername

Madhusudhanan Pillai

Maritalstatus

Married

Personal Information

  • Date of Birth: 05/30/1988
  • Nationality: Indian

Disclaimer

I hereby declare that the above mentioned details are correct and true to the best of my knowledge.

Timeline

Sheetmetal Manufacturing & Stores Manager

Bharat Fritz Werner (BFW)
02.2021 - Current

Deputy General Manager (Manufacturing & Operations)

Modutec Ready Panels Pvt Ltd
06.2020 - 01.2021

Production Incharge

MPP (Metal profile product) Technologies Pvt. Ltd
05.2016 - 05.2020

Production Engineer

MPP (Metal profile product) Technologies Pvt. Ltd
07.2008 - 04.2016

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