Mahesh R. Lahire
Executive Quality Assurance
Ch. Sambhajinagar
Summary
Dedicated Quality Assurance specialist with a strong background in Quality Assurance and processes. Skilled developing relationships with operation, analyzing data, and ensuring product compliance. Seeking to contribute expertise in Quality management to enhance product quality and drive continuous improvement.
Overview
6
6
years of professional experience
Work History
Executive Quality Assurance
Mega Pipes Private Limited
07.2024 - Current
- Company Overview: The company specializes in manufacturing high-quality steel pipes for the oil and gas industry, adhering to both Indian and International standards.
- Supporting to MSA in developing, implementing, and maintaining the Integrated Management System to ensure continuous improvement.
- Implementation of corrective and preventive actions for continual improvement and complaint resolution.
- Conducting process/system audits as per the plan and monitoring the results
- Conducting feasibility studies for enquiries and order evaluations, coordinating with the Marketing Department.
- Timely preparation of Product Quality Planning(QAP/ITP), Process Specification, Material Specification, And Manufacturing Procedure Specification(MPS) in conformance to applicable product realization requirements.
- Accountable for Customer development by provide technical support to Marketing Team.
- Ensure and maintain mandatory documents aligned with management system standards and applicable requirements. (E.g. IMS Manual, Policies, Procedures, Work Instructions and formats & Records.)
- Maintaining necessary documents & records on IMS Portal and periodically review it for updates.
- Collecting QHSE objectives monitoring results from function heads, verifying supporting information of monitoring results, and updating records on the IMS Portal.
- Compile and maintain a consolidated registry of inspections, testing, monitoring, and equipment calibration to ensure effective control.
- Skilled in Process Control, Final Quality Inspection, Quality Auditing, PPAP, Problem Solving, Root Cause Analysis, Core Tools of Quality, 7 QC Tools, 8D, KPI, Kaizen, Poka-Yoke and TPM.
- Making Procedure & WI for each process.
- Take Measures to solve Monthly Top 3 Rejection Phenomenon.
- Knowledge of Welding, Laboratory Testing, and Nondestructive Testing(RTR, UT, RT, MUT, MPI, LPT & VT).
- Completed 2 days Internal auditor training program of ISO 9001:2015 from TUV SUD.
- Facing Audit like ISO 14001:2015, ISO 45001:2018, ISO 9001:2015, and API Q1.
- Good hand to use SAP.
Quality Assurance & NPD
Kale Group of Industries-Elegant Coatings Pvt. Ltd.
04.2023 - 07.2024
- Company Overview: The company specializes in the manufacturing of automotive mechanical parts, press parts, welding components, coating parts, and aluminum extrusion tubes.
- Feasibility studies for enquiries and order Evaluations.
- New product developments and improvements by conducting plant trial with operation, planning and marketing.
- Reduce rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with the changing customer requirement
- Respond to enquiry, finalize technical delivery conditions (TDC) in line with customer specifications, based on Applications and plant capability
- Identify & resolve the Quality problems at different stage like Raw Material, In Process & Final stage of inspection.
- Prepare Daily hold report, Monthly Reports, Presentation.
- Ensuring that all inspection, measuring & test equipment are controlled, calibrated and maintained.
- Handle Customer Complaint and implement immediate containment and preventive actions to resolve issues
- Attempt MRM, DRM Meeting and Data Presentation in daily meeting & In Monthly review meeting.
- Having Experience in monitoring Daily In-house Rejection, COQ & it’s COPQ, PPM.
- Making S.O.P. (Standard Operating Procedure) & WI for each process.
- Take Measures to solve Monthly Top 3 Rejection Phenomenon.
- Facing Audit like ISO 9001:2015, and Customer Audit.
- Good hand to use Focus -9 Software for QA & QC Department.
- Working knowledge of Testing equipment's like Spectrometer, Hardness tester, UTM Machine (FIE) (1000 Kn), CVN impact testing, Drop-weight tear Test, Vernier Caliper, Micrometer, Ultrasonic Thickness Gauge, Height gauge, Bevel Protractor, Snap Gauge, Tread plug Gauge, Plug Gauge, Feeler gauge, Pin Gauge, and Radius Gauge.
Quality Engineer
Mahavir Engineering Pvt. Ltd.
07.2019 - 03.2023
- Company Overview: The company specializes in manufacturing automotive mechanical parts, press parts, welding components, and high-precision machining parts, supplying industry leaders such as Bajaj Auto Ltd, Endurance, and Sanjeev Auto.
- Facing Audit like ISO 9001:2015,and CFT Audit.
- Making Procedure, WI for each process, one point Lesson & Q-Alert.
- Manage customer complaints and implement immediate containment and Preventive actions to address issues effectively
- Accountable for Minimize the In house Rejection / Diversion, Process loss, Customer complaints & try to make customer delight.
- Reviewed enquiries and technical documents received from customers to provide technical feedback accordingly
- Data Presentation in daily meeting & In Monthly review meeting.
- Quick response in Raising FPA (First Piece approval) & SIR (Sample inspection report) in case of NPD.
- Daily Verification of Poka-yoke (Mistake Proofing).
- Identify & resolve the Quality problems at different stage like Raw Material, In Process & Final stage of inspection.
- Ensuring that all inspection, measuring & test equipment are controlled, calibrated and maintained.
- Customer’s visit for new product development, complaint & analysis for our product quality improvement.
- Verification of PDI’s (Pre-dispatch inspection reports) at receipt of PO raised by Procurement.
Education
Bachelor - Mechanical Engineering
01.2019
Diploma - Mechanical Engineering
01.2016
Skills
Quality Management System
Continual Improvement
Problem Solving methodology
Risk identification and mitigation
Production part Approval Process (PPAP)
Statistical Process Control (SPC)
Failure Mode and Effect Analysis (FMEA)
Lean Manufacturing
Root Cause and Corrective Action (RCCA)
Feasibility Study
Team Management & Leadership
7 QC Tools
Measurement System Analysis (MSA)
Calibration
Six Sigma
TPM
Interests
Leadership, Innovative, Learning new skills, Reading, Swimming
Disclaimer
To the best of my knowledge and belief, I affirm that the information provided above is accurate, complete and truthful.
Timeline
Executive Quality Assurance - Mega Pipes Private Limited
07.2024 - Current
Quality Assurance & NPD - Kale Group of Industries-Elegant Coatings Pvt. Ltd.
04.2023 - 07.2024
Quality Engineer - Mahavir Engineering Pvt. Ltd.
07.2019 - 03.2023
Savitribai Phule Pune University (SPPU) - Bachelor, Mechanical Engineering
MSBTE - Diploma, Mechanical Engineering