Summary
Overview
Work History
Education
Skills
Projects
Timeline
Generic
Mahesh Yadav (Production/NPD/Automation)

Mahesh Yadav (Production/NPD/Automation)

Panchkula

Summary

An experienced Production Manager in Injection Moulding Professional is now seeking to work in a challenging position that would assist your business in achieving growth through maximum use of experience, education, and qualifications, ultimately qualifying for advancement and increased decision-making responsibilities.

Overview

11
11
years of professional experience

Work History

Deputy Manager

Groupe SEB
Baddi
05.2024 - Current
  • Heading the Moulding and Tool Maintenance activities.
  • Complete the Biggest transformation of injection Moulding in terms of Manual to complete Automation facilities in all sectors (4M & 1E).
  • Coordinated with other departments to ensure smooth functioning of activities.
  • Developed and implemented new procedures to improve efficiency of the organization.
  • Provided guidance and support to team members to help them achieve goals.
  • Collaborated with vendors and suppliers to secure best deals on products and services purchased by the organization.
  • Provided necessary technical assistance and advice to subordinates when needed.
  • Monitored daily operations and ensured compliance with company policies and regulations.
  • Maintained records of all operational activities for future reference.
  • Prepared monthly progress reports detailing achievements against set targets.
  • Oversaw budgeting responsibilities, reducing costs and increasing margins.
  • Analyzed business performance data and forecasted business results for upper management.
  • Produced thorough, accurate and timely reports of project activities.
  • Evaluated individual and team business performance and identified opportunities for improvement.
  • Proposed or approved modifications to project plans.
  • Planned and led team meetings to review business results and communicate new and ongoing priorities.
  • Planned and delivered training sessions to improve employee effectiveness and address areas of weakness.
  • Reviewed completed work to verify consistency, quality, and conformance.
  • Completed thorough opening, closing, and shift change functions to maintain operational standards each day.
  • Find out the bottlenecks and make the root cause and action plan to improve the OEE and reduce the wastage.

Deputy Manager

POLYMED INDIA LTD
Faridabad
11.2023 - 01.2024
  • Health Care Products/Medical Devices Equipment's
  • Responsible for Export unit In charge for Injection Molding, Thermoforming, Extrusion Machines.
  • Responsible for Daily/Monthly Production and Planning Execution and control
    of Man, Machine and Material as per targets
  • Responsible for Leadership & Training Execution, for Staff & MP.
  • Responsible for monthly MIS OEE, ME, target VS Production, Quality, Rejection, and Scrap Analyze Generation/Consumption. Responsible for Process validation of new molds/material/Products.
  • Responsible for process parameter setting and troubleshooting of machine, moulds, robots, and other automation equipments.
  • Work closely with Tool room, Maintenance, R&D and other concern department for current and Future Plan target achieve
  • Tracking the completion of non-conformity & eradication of nonconformance process by implementing the use of CAPA Corrective action & Preventive action to avoid non conformances.

Assistant Manager

HAVELLS INDIA LTD
BADDI
06.2016 - 11.2023
  • In Charge of Injection Moulding Department • of 114 Machines.
  • Responsible for AOP/ Quarterly/ Monthly Weekly/ Daily rolling Production Planning and Control.
  • Responsible for Capex rise for Yearly of Moulds/ Machines and other Automation equipments.
    • Responsible for Production Plan VS Actual Monitoring.
    Responsible for In-House and Outsource Part Costing.
  • Responsible for new trails and validation of Materials/Moulds. Increased overall OEE from an average of 62% to an increase of 78%, and scrap was reduced from 5% to 2.9%, increasing company revenue and decreasing profit loss.
  • Preparation of the MIS for OEE, ME, raw material consumption, and scrap generation details and finding out bottlenecks and resolving them with the help of technical tools to achieve the targets as decided by management.
  • Work closely with the Tool room, Maintenance, R&D, and other concerned departments for current and future plans and for target achievement.
  • Preparation the MIS of OEE, ME, Raw Material consumption and Scrap generation details and find Out Bottlenecks and resolve with the help of
    technical tools to achieve the targets as per management decided.
  • Identifying scope for planning /implementing technological changes to enhance efficiency
  • Implementing modifications in equipment, process flow, working practices,consumables, etc. for controlling and reducing conversion cost per unit
    produced.
  • Implementing Manufacturing Tools on Shopfloor for Better utilization of
    resources.

Production Engineer

Gmax Auto LTD
Bawal
01.2014 - 05.2016
  • Responsible for Shift in charge of Injection Moulding & PU Foaming Section
  • Attending the Process Parameters setup in Machine and Approve the First Part
    from Quality for Production run Monitoring & optimization of standard cycle
    time of different running products
    •
    • Monitoring the Shifts target of Production/ Rejection and Quality of Product
    Responsible for mould changing & Parameter setting Robots teaching on the
    machine.
    • Attending process trouble shooting & quality issues of running products Reporting to mould problem & machine problems to respective department and Resolve.
  • Monitoring of Manpower, Material and all Automation Equipment Successfully
    Running.
    • Preparation of Monthly & daily OEE & MIS machine net utilization reports
    • Prioritizing the scrap percentage reduction in accordance with the production
    • Preparation of operators & supervisors monthly shift schedule

Education

MBA -

PGDBA
Symbiosis
12-2022

Bachelor of Science - Mechanical

Lingayas University
Faridabad
06-2014

High School Diploma -

Hindu Sr Sec School
Rewari
03-2010

Skills

  • Cost analysis and savings
  • Performance Improvements
  • Quick decision-making abilities
  • Process and procedure development
  • Operations Management
  • Staff Training and Development
  • Decision-making capabilities
  • Cost Reduction
  • Strategic Planning
  • SAP
  • Micosoft Excel, Power Point Etc
  • Plant Capacity calculation
  • Implementation of Manufacturing tools
  • Mould change
  • Robots Teaching
  • Robots Teaching
  • Google Docs

Projects

  • Installation of 26 new machines set up with robotic arms and online conveying
    system.
  • Lead a team of 162 People & directed them to achieve maximum production
    effectively.
  • Introduced Master Batch Development for 21Colours, of PC/POM
    Material.Completed power saving project by implementing.
  • Heater Jacket on Machine Barrel, which saves ~ 20% • power Consumption.
    Successfully Launched Tool Automation System in SAP for Tools & Dies for
    better monitoring of Tools Life , Preventive Schedule & Downtime Study.
  • Completed capacity enhancement project by Installing 26 Robotics Arm (Pick
    & place)with Auto-degating, which saves ~ 0.5 Man
    /Machine.Trained 50 people on EMS 14001:2015Safety, Zero Waste,
    Productivity, and Efficiency Improvement & Behavior Excellence; ensured
    ZERO accidents at shopfloor.
  • Improved production processes by introducing there by resulting in cost
    reduction and quality along with on sistently meeting targets. Small Group
    Improvement Activity
  • Machines – Setting up the process parameter& troubleshooting, familiar with
    Machine make Fanuc, Wittman-batten field, L&T,JSW, Feromatic, Haitian &
    Toshiba.Automation - Programming for 3 AxisRobotic Arms(Pick & place) &
    Auto-DE gating, Automatic Material Feeding System through vacuum suction,
    Material Mixer with Master batch.
  • Material – Processing for Materials i.e. PC,PP, ABS, PPGF, NYLON, PES,
    LUBRICOM,PBT, HIPS, LDP, HDP ETC.
  • Injection Moulding Machines - OperatingM/C 40 tons to 3200 Tons with 3 Axis
    RoboticArm with Conveyor system & DOL.

Timeline

Deputy Manager

Groupe SEB
05.2024 - Current

Deputy Manager

POLYMED INDIA LTD
11.2023 - 01.2024

Assistant Manager

HAVELLS INDIA LTD
06.2016 - 11.2023

Production Engineer

Gmax Auto LTD
01.2014 - 05.2016

MBA -

PGDBA

Bachelor of Science - Mechanical

Lingayas University

High School Diploma -

Hindu Sr Sec School

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Mahesh Yadav (Production/NPD/Automation)