Summary
Overview
Work History
Education
Skills
Websites
Projects
Timeline
Generic
Mahesh Yadav (PRODUCTION PLANNING MOULDING

Mahesh Yadav (PRODUCTION PLANNING MOULDING

Panchkula

Summary

An experienced of Production and Planning in Plastic Injection Moulding/Thermoplastic/PU Foam and Extrusion Process Professional is now seeking to work in a challenging position that would assist your business in achieving growth through maximum use of experience, education, and qualifications, ultimately qualifying for advancement and increased decision-making responsibilities.

Overview

10
10
years of professional experience

Work History

Production Deputy Manager

POLY MEDICURE INDIA LTD.
11.2023 - 01.2024

Health Care Products/Medical Devices Equipments

  • Responsible for Export unit In charge for Injection Molding, Thermoforming, Extrusion Machines
  • Responsible for Daily/Monthly Production and Planning Execution and control of Man, Machine and Material as per targets
  • Responsible for Leadership & Training Execution for Staff & MP
  • Responsible for monthly MIS OEE, ME, target VS Production, Quality, Rejection and Scrap Analyze Generation/Consumption
  • Responsible for Process validation of new moulds/ material/ Products
  • Responsible for Process Parameter setting and Troubleshooting of Machine, Moulds, Robots and other Automation Equipments
  • Work closely with Tool room, Maintenance, R&D and other concern department for current and Future Plan target achieve
  • Tracking the completion of non-conformity & eradication of nonconformance process by implementing the use of CAPA Corrective action & Preventive action) to avoid non conformances.

Production Assistant Manager

HAVELLS INDIA LTD.
06.2016 - 11.2023

Switchgear, MCB, Home Appliances & AC Products.

  • In Charge of Injection Moulding Department of 114 Machines.
  • Responsible for AOP/Quarterly/MonthlyWeekly/Daily rolling Production Planning and Control.
  • Responsible for Capex rise for Yearly of Moulds/ Machines and other Automation equipments.
  • Responsible for Production Plan VS Actual Monitoring.
  • Responsible for In House and Outsource Part Costing.
  • Responsible for new trails and validation of Materials/Moulds. Increased Overall OEE from an average 62% to an increase of 78% and scrap was reduced from 5% to 2.9% increase company revenue and decrease profit Loss.
  • Preparation the MIS of OEE, ME, Raw Material consumption and Scrap generation details and find Out Bottlenecks and resolve with the help of technical tools to achieve the targets as per management decided.
  • Work closely with Tool room, Maintenance, R&D and other concern department for current and Future Plan and for target achieve.
  • Preparation the MIS of OEE, ME, Raw Material consumption and Scrap generation details and find Out Bottlenecks and resolve with the help of technical tools to achieve the targets as per management decided.
  • Identifying scope for planning /implementing technological changes to enhance efficiency
  • Implementing modifications in equipment, process flow, working practices, consumables, etc. for controlling and reducing conversion cost per unit produced.
  • Implementing Manufacturing Tools on Shopfloor for Better utilization of resources.

Production Engineer

GMAX Auto LTD
01.2014 - 05.2016

MANUFACTURING of Automobiles Parts.

  • Responsible for Shift in charge of Injection Moulding & PU Foaming Section
  • Attending the Process Parameters setup in Machine and Approve the First Part from Quality for Production run Monitoring & optimization of standard cycle time of different running products
  • Monitoring the Shifts target of Production/ Rejection and Quality of Product
  • Responsible for mould changing & Parameter setting Robots teaching on the machine
  • Attending process trouble shooting & quality issues of running products
  • Reporting to mould problem & machine problems to respective department and Resolve
  • Monitoring of Manpower, Material and all Automation Equipment Successfully Running
  • Preparation of Monthly & daily OEE & MIS machine net utilization reports
  • Prioritizing the scrap percentage reduction in accordance with the production
  • Preparation of operators & supervisors monthly shift schedule

Education

PGDBA -

Symbiosis Centre for Management Studies, Pune

Bachelors in Technology -

Lingaya's Vidyapeeth

HIGH SECONDARY EDUCATION -

HINDU SCHOOL

Designing Software -

CADD Centre
03.2011

Skills

  • Plastic Material Processing
  • New Product Development
  • Injection Moulding Process Setup/Maintenance
  • Vendor Development
  • SAP PP Module OEE Improvement
  • Internal Auditor EMS 14001-2015 OH&S ISO 45001-2018 EnMS ISO50001-2018
  • Implementation of Manufacturing tools
  • Microsoft Excel and PowerPoint
  • Process improvement techniques
  • Mould change Robots Teaching
  • Machine automation
  • Plant Capacity calculation Trainings
  • Tool / Technology
  • Strategic Planning

Projects

  • Installation of 26 new machines set up with robotic arms and online conveying system.
  • Lead a team of 162 People & directed them to achieve maximum production effectively.
  • Introduced Master Batch Development for 21Colours, of PC/POM Material.Completed power saving project by implementing.
  • Heater Jacket on Machine Barrel, which saves ~ 20% power Consumption.
  • Successfully Launched Tool Automation System in SAP for Tools & Dies for better monitoring of Tools Life , Preventive Schedule & Downtime Study.
  • Completed capacity enhancement project by Installing 26 Robotics Arm (Pick & place)with Auto-degating, which saves ~ 0.5 Man
    /Machine.Trained 50 people on EMS 14001:2015Safety, Zero Waste, Productivity, and Efficiency Improvement & Behavior Excellence; ensured ZERO accidents at shopfloor.
  • Improved production processes by introducing there by resulting in cost reduction and quality along with on sistently meeting targets. Small Group Improvement Activity
  • Machines – Setting up the process parameter& troubleshooting, familiar with Machine make Fanuc, Wittman-batten field, L&T,JSW, Feromatic & Toshiba.Automation - Programming for 3 AxisRobotic Arms(Pick & place) & Auto-DE gating, Automatic Material Feeding System through vacuum suction, Material Mixer with Master batch.
  • Material – Processing for Materials i.e. PC,PP, ABS, PPGF, NYLON, PES, LUBRICOM,PBT, HIPS, LDP, HDP ETC.
  • Injection Moulding Machines - OperatingM/C 40 tons to 3200 Tons with 3 Axis RoboticArm with Conveyor system & DOL.

Timeline

Production Deputy Manager

POLY MEDICURE INDIA LTD.
11.2023 - 01.2024

Production Assistant Manager

HAVELLS INDIA LTD.
06.2016 - 11.2023

Production Engineer

GMAX Auto LTD
01.2014 - 05.2016

PGDBA -

Symbiosis Centre for Management Studies, Pune

Bachelors in Technology -

Lingaya's Vidyapeeth

HIGH SECONDARY EDUCATION -

HINDU SCHOOL

Designing Software -

CADD Centre
Mahesh Yadav (PRODUCTION PLANNING MOULDING