MALLA PENCHALA PRATHAP
Production Incharge - OIam Agro India Pvt Ltd
Vishakapatnam,Andhra Pradesh
Summary
Experienced Production Team Leader with over 11 years of experience in Olam Agro – Cashew, ITC Paper Board and Amararaja Batteries. Excellent reputation for resolving problems and improving customer satisfaction.
Overview
7
7
years of post-secondary education
12
12
years of professional experience
Work History
Production Incharge
Olam Agro India Pvt Ltd
Narsipatnam, Andhra Pradesh
10.2014 - Current
- Production Plan on Daily / Monthly as per AOP (Annual Operation Plan) for Cashew Drying, Peeling, Grading and Dispatch.
- Cashew Peeling and Grading Efficiencies
- Manpower Management (Staff-4, Trainees-3, Technicians-11, Supervisors - 13 and Workers - 350).
- Stock Control and FIFO Management.
- OEE Control.
- Cost Control
- Focusing on Yield of Cashew.
- HACCP.
- Autonomous Maintenance.
- Taking Care of Cashew Processing machines Efficiency and Reliability - Dryers, Peeling Machines, Color Sorters (Meyer and Buhler), Size Sorters (Nano Sorter), TIN Packing Machines, Etc).
Production Assistant Officer
ITC Limited PSPD
Bhadrachalam, Telangana
04.2010 - 10.2014
- Responsible for Production activities related to Converting, Finishing and Packing sections of Paper machine.
- Responsible for Reliability of Finishing house machinery (i.e.Rewinder, sheeters, Reel wrapping, Shrink Bundling, Ream wrapping, Bulk packing, Automatic Storage and Retrieval System, Demag, and Bale press.
- Ensure that SOPs for production line are strictly followed without fail.Develop SOPs to standardize processing steps.
- Controlling of Losses from finishing house within beyond the limit.
- Preparation of shut down maintenance schedules for same equipment’s as per their criticality.
- Responsible for Testing of Packing materials, inventory control and production planning in converting section.
Production Trainee
Amararaja Batteries Ltd
Tirupathi, Andhra Pradesh
09.2009 - 04.2010
- Responsible for Injection Molding Production in Shift.
- Responsible for 14 Injection Molding Efficiency and Reliability.
- Supported machine operators in setup and operation of production equipment resulting in efficient runs.
- Graded and packaged finished products, transporting items for additional processing, storage or shipment off-site.
Education
B.Tech - Mechanical Engineering
Dr.Paulraj Engineering College, JNTUH University
05.2012 - 04.2015
Diploma - Mechanical Engineering
Govt. Polytechnic College
06.2006 - 05.2009
S.S.C -
D.L.N.R Govt. High School
06.2005 - 05.2006
Skills
Production planning
Production records management
Production method development
Efficiencies Improvement
5S and TPM Implementation
Manpower Management
Process Cost Control
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
swipe to browse
Accomplishments
- Process enhancement done for Cashew Whiteness improvement this leads to 63% of Sales happening in India only
- Day production improved from 20MT to 36MT
- Established WIP tracking system and Lot reporting systems for monitor WIP stocks and worker wages.
- Fully Cashew Peeled Wholes improved from 52% to 65%
- Final Cashew Packable Wholes% improved from 65% to 79%
- NCP (Non conformation product) reduced from 1.6% to 0.63% by usage of Quality maintenance pillar techniques.
- Achieved JH (AM) Level-2 Standard
- Achieved QM Level-2 Standard
Timeline
Production Incharge
Olam Agro India Pvt Ltd
10.2014 - Current
B.Tech - Mechanical Engineering
Dr.Paulraj Engineering College, JNTUH University
05.2012 - 04.2015
Production Assistant Officer
ITC Limited PSPD
04.2010 - 10.2014
Production Trainee
Amararaja Batteries Ltd
09.2009 - 04.2010
Diploma - Mechanical Engineering
Govt. Polytechnic College
06.2006 - 05.2009
S.S.C -
D.L.N.R Govt. High School
06.2005 - 05.2006