Mangal Pandey

• Part of project & process team as Senior Engineer at site Operations, Greenfield project commissioning,
• Technocommercial decision execution, Selection of Process Equipments for Target Capacities, Equipment P&ID finalization, FAT, SAT, IQ & OQ of the equipments
• Utility Header Size calculation, Condenser Size and Equipment Mapping for new products, Proposal working, Technology Transfer of APIs from Lab scale to commercial scale through Pilot Plant
• Equipment selection based on MOC, Agitator selection, Capacity Freezing, Time Cycle reduction projects, Engineering Calculations for heating, cooling
  time, addition time, utility requirements, Storage Tank selection, Process Optimization,
• Team leading & executing seniors instruction with perfect precision

Executive Engineer in Technology Transfer department Scale-up and Technology Transfer of API's, Kilo Lab Project commissioning, Azide reaction scale up, Process scale up and Validation of three molecules and Commercial scale up of batch size up to 500Kg and support to operations team.

• Successfully scale up & validation of green chemistry reaction (Enzymatic catalyzed reaction ) from kilolab to pilot plant.
• Scale up of Azide chemistry product, 98 Days, Sodium Azide handling and scale up, safety studies evaluation for HN3 generation, design of hollow cylindrical jacketed vertical column for HN3 expulsion Installation
• Simulation, Optimization & evaluation of laboratory data using Dynochem in scale up studies.
• Preparation of scale up report, Basis Engineering calculations packages for new API's

• Reduced product defects with thorough root cause analysis and implementation of corrective actions.
• Power/Volume, Tip Speed, Flow Number calculations Agitator selection, design.
• Calculation of Heat of reaction based on Bond energy/ RC Data and using it to evaluate cooling /heating time during reaction
• Study of different parameters of crystallization based on Kilo Lab batches
• Batch planning, Process Mapping, RM properties, Schedule, RM Requirements, RM cost, Utility load, Solvent recovery Plan
• Preparing P&ID, PFD, PBD for product development from R&D to commercial scale
• Monitoring batches in pilot plant from scale up viewpoint parameters
• Troubleshooting of process constraints through identical lab batches Costing, cost optimization, line size calculation, heat and mass balance calculations, time cycle reduction, capacity enhancement of solvent
  recoveries
• Preparation of investigation reports for deviation in batches High vacuum fractional batch distillation of pharmaceutical Intermediate
• Particle size adjustment by Roll compaction method.
• Increased production output by streamlining workflow, reducing bottlenecks, and enhancing communication among team members.

• Piloting of new molecules, identifying critical process parameters in coordination with R&D for commercialization.
• Pre-validation & validation of new products as GMP guidelines
• Risk assessment studies like HAZOP study for various products & the implementation of recommendation
• Operation of hydrogenation reaction, handling of Pd-Carbon
• Operation of Grignard reaction at pilot scale
• Pilot scale up and Validation of 4 API's molecules