Mangesh Bopche
Nagpur
Summary
Highly skilled Composite Manufacturing Engineer with extensive experience in managing, training, and leading manufacturing teams. Proven track record in meeting production and Gemba targets, ensuring product quality, and maintaining compliance with industry standards. Adept at implementing Kaizen practices and 5S methodology to drive continuous improvement and operational efficiency. Strong leadership, problem-solving, and organizational skills, with a commitment to excellence and a passion for innovation in composite manufacturing.
Overview
10
10
years of professional experience
Work History
Production Officer
TATA ADVANCED SYSTEM LIMITED(TATA Aerospace & Defence)
Nagpur
2014.12 - Current
- Company Overview: Aerospace & Defence Composite Parts Manufacturer
- Work with LEAN MANUFACTURING the relentless elimination of wastes of time
- Full fill customer's expectation of performance of quality product by maintaining 5s in area
- To set daily/weekly/monthly production planning
- To supervise, execute and follow-up on all project actions and schedules
- To prepare & submit daily/weekly/monthly production & QC reports/data to superiors
- To develop & Restructure Work instructions & S.O.P
- For inspection and testing activities
- To set daily/weekly/monthly production planning with production head
- To supervise, execute and follow-up on all production actions and schedules
- Daily dimensional, visual & sound test inspection of manufactured parts using Micro-meter, Vernier caliper & Height gauge
- To create ERP & SAP data of production
- Maintain standards of production facility like 5S
- Aerospace & Defence Composite Parts Manufacturer
- Worked with a team supported for all engineering, qualification, and process development related activities like Pre-Production Verification, First Part Qualifications & the First Article Inspections for all section 787-9&10 Boeing aircraft by using Prepreg of carbon and glass fiber
- Finding out the root cause & corrective action of non conformity parts, implementation of corrective action for next parts to reduce the rejection percentage
- Optimization and reduction raw material & process consumable
- As a team leader Ensure smooth Operations on the shop Floor, managing shift schedule manpower allotment on each stations
- Face Internal & external audit of Aerospace Quality Management System AS9100, NADCAP FAA etc
Education
Degree - Mechanical Engineer
Wainganga college of Engineering Nagpur
Nagpur09.2016
Diploma - CAD/CAM operator
IIPDM Nagpur
Nagpur01.2014
Diploma - Mechanical Engineer
Shankarrao Dhawad Polytechnic
Nagpur05.2013
Skills
- AS9100 Rev D.
- SAP system:- Version 7200.1.105
- Expertise and knowledge about his area of Specialization
- Thoroughness, speed, accuracy and achievement of objectives
- Ability to mobilize & allocate all available Resources to achieve desired results
- Knowledge and experience in Lean and kaizen
- Responsibility for stabilizing smooth Processes flow on shop floor activities Knowledge of TPM
- Kaizen, Poka Yoke & Kanban, LEAN MFG, JIT, system
- Commitment to task accomplishment despite obstacles, pressures, etc.
Hobbies and Interests
- Watching movies in different genre.
- Reading short stories.
- Writing short stories.
Accomplishments
- Employee of the Month Award (Twice)
Honored for outstanding performance, leadership, and contributions to continuous improvement and operational efficiency. - Successfully performed a Delta First Article Inspection (FAI) to eliminate unnecessary processes from documentation, utilizing Kaizen principles to streamline workflows and ensure a smoother, more efficient process.
- Achieved a 4.1 out of 5 5S score by leading an in-house fabrication project of a shadowboard using composite scrap material, demonstrating resourcefulness and efficiency, provided comprehensive training to team members, resulting in improved workplace organization and winning the Best 5S Score Award.
Timeline
Production Officer
TATA ADVANCED SYSTEM LIMITED(TATA Aerospace & Defence)
2014.12 - Current
Degree - Mechanical Engineer
Wainganga college of Engineering Nagpur
Diploma - CAD/CAM operator
IIPDM Nagpur
Diploma - Mechanical Engineer
Shankarrao Dhawad Polytechnic
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