Summary
Overview
Work History
Education
Skills
Personal Information
Disclaimer
Salary Details
Timeline
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Manikanta K C

Manikanta K C

Mysore

Summary

Over 14+ years of experience in the field of Production Department Poka yoke implementation for the process. Maintain 5s on Shop floor and Training the people to achieve excellence. CNC Programming in FANUC and SIEMENS control

Overview

15
15
years of professional experience

Work History

Senior Engineer – Production

PAMS ENGINEERING
01.2024 - Current
  • Schedule Adherence: 97 %
  • Man power Handling: 38 Trainees / Employees handled
  • Productivity: Efficiency improved from 79 % to 91%
  • Project 1: Shunk type quick change fixture introduced for set up change
  • Project 2: Tool breakage sensor introduced to avoid frequent stoppage of machine.
  • Project 3: Sister tool concept introduced to avoid stoppage of machine for tool change
  • Rejection PPM reduced from 6300 to 1400.
  • Project 1: Bore Over size – Air Jet introduced to avoid the Burr clogging on to the tool
  • Project 2: Threaded Hole Position Shift- Poka Yoke introduced to avoid wrong loading
  • Rework PPM reduced from 12540 to 3500
  • Project 1: Drill / Tap Operation Missing - Tool breakage sensor introduced.
  • Project 2: Key Way Depth Under Size – Under size due Re Sharpened insert size variation; Standard Size chart introduced for Insert size to Key way depth
  • Tool cost (CPC) Reduced from 19.12 Rs to 18.07 Rs
  • Keyway milling insert: Instead of New VGD4 Insert Implemented Used DNMG (Regrinded) insert for Key way milling operation
  • WIP Reduced from 5 days to 3.5 days by Making the Quick change over fixture for Different Part number setting change.
  • Ensure material flow in accordance with KANBAN principle and material control by using ABC principle
  • Preparation of various types of report for the production review
  • Work out the critical and expected shortages for the day to day production

Engineer – Production

Madras Engineering Industries Private Limited
02.2022 - 12.2023
  • Schedule Adherence: 98%
  • Man power Handling: 42 Trainees / Employees handled
  • Productivity: Efficiency improved from 81% to 94%
  • Project: Turning Operation setting change over time reduced from 35min to 9 min.
  • Rejection PPM reduced from 6000 to 1400.
  • Project: Sphere Diameter over size / under size – Rejection Reduced by Implementing lesser tolerance grade insert (From DNMG to DNGG insert)
  • Project: Burring mark in Induction hardening process- Fixture centre aligning Bunk introduced for Fixture to Coil Centre alignment.
  • Rework PPM reduced from 7580 to 2200
  • Project: OD Run out > 0.01mm in Grinding operation – Auto Dressing Cycle implemented for Grinding Wheel Dressing Operation
  • Tool Cost (CPC) Reduced from 13.1 Rs to 12.3 Rs
  • Preparation of Setting change over SOP
  • Preparation of various types of report for the production review
  • Work out the critical and expected shortages for the day to day production
  • CNC Programming During New Product Development

Operative Engineer– Production

Rane Madras Pvt ltd
07.2016 - 01.2022
  • Process Planning and execution in the Gerotor Hard Cell and Gerotor Soft cell.
  • Taking care of 18 machines including CNC, VMC, SPM, Surface Grinding Machine, Double disc lapping Machine, Broaching and Hobbing Machine.
  • Implementing the start-up check list for all machines to avoid the rejection and Breakdowns.
  • Preparation of SOP for Setting Change over between the products, and SOP for start-up check list activities.
  • Cycle time Reduction Activity.
  • Manpower allocation shift wise.
  • Monthly requirement planning and Execution
  • Analysis of daily rejection and corrective action.
  • Coordinating with all function/dept. to achieve quality, Production and on Time Delivery.
  • Daily Production Adherence

Trainee

Rane Madras Ltd
10.2010 - 06.2016
  • Highly experienced in operation, maintenance and troubleshooting of tool room equipment’s
  • Profound knowledge of manufacturing processes, and mechanics
  • Operational knowledge of mills, grinders, lathes, and handheld tools
  • Familiarity with interpreting readings of micrometers and gauges
  • Ability to read and follow blueprints related to tooling and fixtures, accurately
  • Ability to work with Microsoft Office programs and CAD modelling software, efficiently
  • Involvement in In-house machine building process, below machine which we have developed in-house in tool room - Stator Profile Grinding machine, Ball joint assembly station, Ball pin hole drilling machine, Ball pin Greece relief Grinding machine.
  • Stator Profile Grinding machine: It is one of the important project learnt all machine building activities, including aligning the axis, Machining the possible fixture parts with existing facility, Assembling the fixture and spindles, Alignment of fixtures and spindles, trials conducting and prove out the component.
  • During Machine building there was Opportunity to learn the CNC Programming (Siemens and Fanuc control).
  • Handling of standard operating procedure.

Education

Diploma - tool and die making

Government tool room and Training centre
Mysore

Bachelor of Engineering - undefined

Sri Jayachamarajendra College of Engineering (SJCE)
Mysore

Skills

Auto CAD 2D & 3D modeling

Personal Information

Marital Status: Married

Disclaimer

Hereby, I assure that the details provided above are honest and accurate to the best of my Knowledge.

Salary Details

5.94 lakhs, 7.70 lakhs

Timeline

Senior Engineer – Production

PAMS ENGINEERING
01.2024 - Current

Engineer – Production

Madras Engineering Industries Private Limited
02.2022 - 12.2023

Operative Engineer– Production

Rane Madras Pvt ltd
07.2016 - 01.2022

Trainee

Rane Madras Ltd
10.2010 - 06.2016

Diploma - tool and die making

Government tool room and Training centre

Bachelor of Engineering - undefined

Sri Jayachamarajendra College of Engineering (SJCE)

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Manikanta K C