Manish Bairagi

Seeking assignments in CAPEX and OPEX projects, plant maintenance, automation, process improvement, energy conservation, and the power and energy sector.

As an experienced engineer with over 12 years of expertise in project and maintenance industries, I am committed to delivering high-quality work while ensuring safety in all aspects of projects.

• Managing the design, installation, and commissioning of an 850 KLD PVA (Polyvinyl Alcohol) treatment plant, focusing on optimizing wastewater treatment processes.
• Oversaw installation, testing, and calibration 1000 kg/hr capacity paddle sludge dryer, ensuring optimal operation for sludge dewatering.
• Successfully installed and commissioned Turbo Blower 10000 CFM capacity.
• Commissioned the 3000 KLD Reverse Osmosis (RO) plant, enhancing water treatment capacity for industrial use.
• Successfully erection and commissioning of the 30 sq. mm ATFD (Atomizing Thin Film Dryer).
• Successfully installed and commissioned a 1100 KLD Sewage Treatment Plant (STP).
• Installed and commissioned of evaporation-type cooling tower, Bulk acid storage tank.
• Installed and commissioned Ro Recovery plant 900 KLD with complete conceptual design.
• Successfully integrated the Energy Management System (EMS), connecting 170 energy meters with MOXA and EGX 100 using RS485 serial communication, and generating web-based reports.
• Successfully completed the SCADA mitigation project at the Effluent Treatment Plant (ETP) with a capacity of 9000 KLD, upgrading from Citect 5.2 SCADA to SIMATIC.
• Installed and commissioned a 1600 KW HT compressor with an auxiliary arrangement.

• Projects :- Managing the complete project lifecycle, including H1 planning, financial planning, scheduling, procurement, and execution, Project Milestone, deliverable,
• Technical :- Operation & maintenance Knowledge of Transformers, VCB, ACB, Relay coordination PCC, MCC, VFD, HT & LT Motors, HVAC system, Calibration of Field Instruments,
• Process Knowledge of ETP plant, MEE Plant, Compressor House, ATFD, WTP, STP & HT/LT substation & Yard.
• Automation & Digitalization:- PLC, SCADA,HMI hardware & troubleshooting and IOT & Industrial 4.0 project knowledge
• Energy Conservation:- Basic Energy auditing & reduction planning, energy conservation initiative & awareness.
• Analytical Skills:- Specific Energy consumption monitoring, root cause analysis for high consumption and reduce. MIS, BSE review report and analysis.
• Problem solving tools:- 7QC, TPM,CLAIR, Six Sigma, MMM.
• Financial & Team Management:-Financial Management, Vendor Management, Inventory Management, Spare Management, Material procurement, Green field projects, CAPEX Projects planning & Execution, Team development, roaster adherence, Manpower deployment, Hiring.