MANISH DONGRE
Pune
Summary
Accomplished Team Lead in Quality Assurance and Control with a proven track record of driving substantial enhancements in production performance and product quality. Expertise in integrating Six Sigma and Lean Management methodologies, complemented by advanced technologies such as machine learning and AI to facilitate data-driven decision-making. Proficient in Ansys Fluent and Python, effectively blending technical expertise with robust project management capabilities to deliver exceptional results. Committed to fostering a culture of continuous improvement and innovation within teams.
Overview
3
3
years of professional experience
1
1
Certification
Work History
Team Lead Quality Control
JESONS Technologies Pvt. Ltd
2024.10 - Current
- Led the Quality Control team to achieve a near-zero Defect PPM rate for engine components, drastically reducing waste and production costs.
- Directed the implementation of a paperless Statistical Process Control (SPC) system for real-time performance monitoring, significantly minimizing manufacturing deviations..
- Engineered a paperless monitoring system for Enterprise Resource Planning (ERP) data, increasing cross-operational visibility and data transparency.
- Managed the end-to-end Production Part Approval Process (PPAP) for new hydraulic system components, securing full approval and ensuring a 100% compliant product launch.
- Integrated Six Sigma and Lean Management methodologies to streamline workflows and enhance overall production performance.
- Tools Used: Microsoft Excel, Python, Minitab
Product Development Engineer (CAE Engineer)
Simulation Lab
2024.06 - 2024.08
- Engineered and optimised a Battery Thermal Management System for electric vehicles, utilising Ansys Fluent to compare the thermal performance of nanofluids (Au, CuO, Al2O3), leading to a 20% increase in cooling efficiency at 30°C.
- Researched and recommended data-driven improvements to product development plans to streamline the R&D lifecycle.
- Tools Used: SolidWorks, Ansys Fluent, Microsoft Excel
Data Science Intern
Learnvista Pvt. Ltd.
2022.10 - 2023.12
- Designed and implemented a recommendation engine utilizing Natural Language Processing (NLP) to analyze production logs, increasing the efficiency of corrective action identification by 50%.
- Developed a Retrieval-Augmented Generation (RAG) model for an internal technical documentation system, achieving a 30% increase in the accuracy of retrieving standard operating procedures (SOPs) for shop-floor operators.
- Tools Used: Python, Power BI, Tableau, MySQL
Research and Development Project Intern
VRDE (DRDO)
2016.06 - 2017.08
- Optimized UAV radiator heat exchangers, increasing heat transfer efficiency by 20%.
- Tools used: Solidworks, Ansys Fluent
Education
Master of Technology - Heat Power Engineering
Rajaramabapu Institute of Technology
Islampur, Sangli (MS)01.2017
Bachelor of Engineering - Mechanical Engineering
Nagpur University
Nagpur, (MS)01.2014
Skills
- Six Sigma techniques
- 3D modelling with SolidWorks
- Lean management principles
- Six Sigma (Yellow Belt), Lean Management
- Kaizen, Root Cause Analysis (RCA)
- Statistical Process Control (SPC)
- Production Part Approval Process (PPAP)
- ISO 9001 Compliance
- Python, Power BI, MySQL, MS Excel
Certification
- Certification in Six Sigma Methodology (Yellow Belt)
- Certification in Lean Management Fundamentals
- Complete Data Science Certification from IBM
- Certificate for Thermal Analysis Project at VRDE (DRDO) Ahmednagar
Timeline
Team Lead Quality Control
JESONS Technologies Pvt. Ltd
2024.10 - Current
Product Development Engineer (CAE Engineer)
Simulation Lab
2024.06 - 2024.08
Data Science Intern
Learnvista Pvt. Ltd.
2022.10 - 2023.12
Research and Development Project Intern
VRDE (DRDO)
2016.06 - 2017.08
Master of Technology - Heat Power Engineering
Rajaramabapu Institute of Technology
Bachelor of Engineering - Mechanical Engineering
Nagpur University
Hobbies/Interests
Automobiles, AI & ML, Machine Vision, Environmental Conservation, Volunteering.