Manish Kumar
Quality Manager @ India Yamaha Motor
Pratap Nagar,Delhi
Summary
Mid-Level assignments in Supplier Quality Assurance with an organization of high repute Supplier Process Improvements Inspection and Testing BOP Complaints & Field Failure Data Analysis Quality Management System Team Management A dynamic professional with nearly 17 years of extensive experience in Supplier Quality Assurance, Rec. Quality Control & Process Improvement. Currently associated with India Yamaha Pvt Ltd,as Manager –SQA Department, since july-2009. Product Development as per APQP Activity Well Exposure ofCasting Process and Machining. Well Exposure of Gears / Shafts Adept in managing cross functional activities encompassing quality of the product, processes (BOP) and proficiency in coordinating with the suppliers, various departments, thereby achieving the required quality level and business goals. Proficient in Data Collection &Performance Monitoring through Data Analysis. Certified Internal Quality Auditor and conversant with quality management systems such as ISO/TS:16949:2002, APQP, PPAP, FMEA, 7QC Tools, G8 D, MSA, SPC, KAIZEN, 5S, etc. Expertise in handling Next Shop (Body Assy and Engine Assy) complaints & market failure due to BOP and take actions accordingly. Talented Manager with expert team leadership, planning and organizational skills built during successful career. Smoothly equip employees to independently handle daily functions and meet customer needs. Diligent trainer and mentor with exceptional management abilities and results-driven approach.
Overview
18
18
years of professional experience
4
4
years of post-secondary education
1
1
Language
Work History
Manager
India Yamaha Motors Pvt Ltd
Noida, Uttar Pradesh
07.2009 - Current
- Is japan based Two wheelers, located at Surajpur (Uttar Pradesh)
- IYM has recent launched its MT01 / FZ 3.0 series of Bikes in Indian market
- Ole:
- Responsible for continual quality Improvement in Casting, Machining&Machining commodity parts
- Analysing Line Rejection and visit to Supplier to Audit Manufacturing Process at Supplier End and Take Corrective & Preventive Actions
- New Part Development (Musashi , Flash, Sansera, Koyama, Modern Auto, Warm forging, Amtek, Reva, RACL, Shiva, Hemsons, JL auto etc.) For engine steel parts (including gears, axles, cranks, con rod, camshaft) for upcoming models of Yamaha motorcycles in the Indian market
- Tasks include:
- Confirm Initial Feasibility (Facility Confirmation)
- Ensuring common parts of existing models, where ever applicable
- Process confirmation and Process Audit of Vendor
- Exclusive parts timely sample Development & ensuring FTR Approval
- Successful launch of Trial event, Final event & at Last Mass Production
- Handover of parts to Supply chain
- Release Development Order & “Track development status of parts and share with the management on weekly basis”
- Preparing Quality Department Performance Indicators (effectiveness & efficiency) Trend Graphs such asRec
- Rejection PPM (Domestic & Imported), Next Shop Rej
- PPM, Vehicle Quality Rej
- PPM& End User Return PPM
- Maintaining the Records of Market Warranty issues reported in Imported Parts and Effective monitoring for Claims
- Lead and manage the incoming inspection in implementing quality policy and achieving quality objectives
- Implementing Quality Gates at vendor end to stop outflow of problematic pats
- Conducting Process and product audits at supplier end as per annual schedule
- Doing Rejection Data Analysis and Make improvement plans to control BOP Complaints & to reduce rejection PPM
- To work out for gauge concept during TP/PP
- Conducting PPAP activity at supplier end to ensure the desire quality levels.
- Expanded cross-functional organizational capacity by collaborating across departments on priorities, functions and common goals.
Sr. Engineer
Motherson Sumi Systems Ltd
Noida, Uttar pradesh
07.2006 - 07.2009
- MSSL is a leading manufacturer of Integrated Wiring Harnesses for Automobile and White good Industry with 3000 crores annual turnover
- Ole:
- To attend Next shop (Engine/ Body Assy, Machine shop and Paint shop) Problems due to BOP & manage the immediate containment action
- Prepare the Departmental Outcome Trend to present in Weekly Plant Control Meeting
- Lead and manage the incoming inspection in implementing quality policy and achieving quality objectives
- Monitoring and Analysis of Next Shops Return and take appropriate actions
- Make improvement plans to control BOP Complaints & to reduce rejection PPM
- Plan for on time inspection, evaluation as per TP/PP Schedule & feedback for smooth product ionisation
- Responsible for gathering data from different Q.E Sections and putting into ‘Monthly Information System’ reports
- Prepare the Weekly BOP overall Quality Status & present in WPCM
- Conducting special process and product audits at supplier end & Inhouse shops for improvements
- Conducting CAPA, G8D and Why-Why Analysis for Market Claims and Next Shops complaint
- Interacting with engineering function for any change & updating linkage in relevant documents PFD, FMEA, Control Plan, PCS & WI at Supplier end
- Undertaking manpower planning & work allocation in Receiving Inspection department
- Preparing Departmental Performance Indicators (effectiveness & efficiency) Trend Graphs such as Rec
- Rejection PPM, Next Shop Rej
- PPM & End User return PPM
- Attainments:
- Reduce Machine Shop Rej
- PPM due to BOP from 2240PPM to 636PPM in year 2013 by taking adequate actions at vendor end & implementing Q-Gate as well as special Rec
- Insp Control
- Resolution of Repeated Oil Leakage Market Quality issue in Cover Crankcase-2.
- Controlled project costs by administering contracts and approving expenditures.
- Controlled engineering activities to maintain work standards, adhere to timelines and meet quality assurance targets.
Asst Officer
M/S Moriroku UT Ind Ltd
Noida, Uttar Pradeesh
06.2004 - 07.2006
- Moriroku UT India Ltd is a well reputed ISO/TS 16949:2009, ISO 14001:2004 (EMS), certified automotive Injection Moulding parts manufacturing company, it’s a sister Concern of HSCIL, and deals in 2 Wheeler and 4 Wheeler resin Molded Parts
- Role:
- To implement and control Supplier Quality functions at Plant
- Process verification of casting & machining stage & approval
- Up gradation of
- Supplier through audits
- Review & verification of supplier action plan
- To implement and monitor and measure Quality Performance of the supplier
- To Plan and Perform SQA & PQA audit to Suppliers production processes
- Responsible to continuously reduce the Rejection PPM of B.O.P
- Liaison with suppliers on new project on quality specification and coordinate quality improvement programs
- Analyzing Line Rejection and visit to Supplier to Audit Manufacturing Process at Supplier End and Take corrective Action
- Controlling of ECA (Engineering Change Authorization)
- To make the Plan of Process Audit, product audit & product quality improvement & Count it’s Effectiveness
- Ttainments:
- Make and Implement BOP Cost Debit system & claim saving of Rs 3.6 Lac (Jan~June.12)
- Continued to ....3 ....3......
Education
ACADEMIA - Mechanical Engineering
Pusa Polytechnic
08.2001 - 06.2003
B.E - MECHANICAL ENGG
I.M.E (MUMBAI)
07.2004 - 06.2006
Skills
Staff Management
Accomplishments
- Internal Auditor programme on ISO14001:2015, ISO45001:2018 at India Yamaha Motors Pvt
- Ltd
- One Days (08 hrs) training programme on APQP, PPAP, PFD, PFMEA, has been successfully attended training was provided at Indo Autotech
- Attended One Week training on Casting Process (HPDC & LPDC) auditor organized by YMC Japan
- Attended One Week training on HT Process auditor organized by YMC Japan
- Attended training programme on:
- 7-QC Tools, FMEA, Control Plan.
Additional Information
- Permanent Address : H.No 10580, 2nd Floor Gali No 4, Pratap Nagar Delhi– 110007 Salary Expectation : Negotiable
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Manager
India Yamaha Motors Pvt Ltd
07.2009 - Current
Sr. Engineer
Motherson Sumi Systems Ltd
07.2006 - 07.2009
B.E - MECHANICAL ENGG
I.M.E (MUMBAI)
07.2004 - 06.2006
Asst Officer
M/S Moriroku UT Ind Ltd
06.2004 - 07.2006
ACADEMIA - Mechanical Engineering
Pusa Polytechnic
08.2001 - 06.2003
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