Manish Kumar
Kanpur Nagar
Overview
2
2
Languages
5
5
Certifications
9
9
years of professional experience
Work History
Engineer (Homologation)
Suzuki Motorcycle India PVT LTD
08.2023 - Current
- Emission testing of 2-Wheelers for domestic market and for export market as per AIS137 Part-01 & EU 134 regulation and report preparation.
- Electrical Vehicle Development test (Power Test, Acceleration Test & Maximum Speed test.
- Electrical vehicle Electrical Energy consumption test as per AIS039 for development and certification.
- Electrical vehicle Range measurement as per regulation AIS040 for development and certification.
- Conducted electrical vehicle energy consumption tests per AIS039 for development and certification.
- Conducted electrical vehicle range measurement as per AIS040 regulation, contributing to development and certification processes.
- Executed ICE vehicle development testing, including power tests, maximum speed assessments, speedometer calibration, acceleration tests, and road load emission measurements at Suzuki facility and external agencies (e.g., ICAT, AVL).
- Chassis Dyno Lab management, test Planning, Facility handling, Documentation, and facility expansion Planning, Vendor handling.
Lead Engineer (Engineering & Application Support)
Sterling Gtake E-Mobility Ltd
12.2022 - 07.2023
- Developed and tested Motor Controller Units for electric vehicles (2-wheeler, 3-wheeler, LCV, HCV) to enhance performance and reliability.
- DVP test planning and execution in external labs for MCU development according to (ISO 160750-1,2,3,4 & 5).
- Managed dyno lab operations, including test planning, facility handling, documentation, and vendor coordination for facility expansion.
- Planned and executed DVP tests in external labs for MCU development, ensuring compliance with ISO 160750-1, 2, 3, 4, and 5 standards.
- Managing all tests and experiments conducted in the E-motor test bed for Motor testing and Inverter validation test.
- Dyno Lab management, test Planning, Facility handling, Documentation, and facility expansion Planning, Vendor handling.
Engineer (ITS- CS)
AVL India PVT Ltd
08.2021 - 12.2022
- Conducted emission and performance tests for 2-wheelers and light-duty vehicles to ensure compliance with industry standards.
- Performing Fuel Economy test with AVL KMA device for Light Duty vehicles.
- Performing Coast down with Vehicle and Power at wheel test on chassis Dyno.
- Performed coast-down and power-at-wheel tests on chassis dyno to evaluate vehicle performance.
- Planning and preparing test schedules for optimum utilization of test labs.
- Generated test result reports, lab documentation, and conducted root cause analysis and chassis dyno calibration to maintain testing accuracy.
- Acquired knowledge of AVL chassis dyno and emission devices used in test labs.
Junior Engineer (ITS- CS)
AVL India PVT Ltd
10.2017 - 08.2021
- Commissioned New Chassis Dyno Test Cell and provided service support and troubleshooting for AVLPUMA, iGEM, VECON16, and Stahele Sap 2000 Robot at customer site.
- Coordinate vehicle testing on Chassis Dyno and perform test data analysis along with test Reports preparation and presentation of results.
- Conducted root cause analyses on test failure and developed and implemented repairs.
- Coordinated vehicle testing on Chassis Dyno, analyzed test data, prepared test reports, and presented results.
- Maintained calibration and AMC records, supported certification and audit processes.
- Conducted root cause analyses on test failures and developed and implemented effective repair solutions.
Trainee (ITS- CS)
AVL India PVT Ltd
03.2017 - 10.2017
- Commissioned engine test bed, provided service support and troubleshooting assistance.
- Installed and commissioned AVL devices including smoke meter, opacimeter, ACS, and emission devices.
- Learned new materials, processes, and programs quickly.
- Attended training courses to build understanding of processes, techniques, and industry.
- Participated in on-the-job training, working closely with supervisors and coworkers and asking appropriate questions.
Education
Bachelor's of Computer Applications - Computer Applications Development
Indira Gandhi National Open University
New Delhi05-2026
Diploma - Electronics Engineering
Government Polytechnic Ghaziabad
Ghaziabad 01-2016
XII - undefined
G.S.V. Inter College
Kanpur Nagar, U.P.01-2011
X - undefined
Gyan Udyan Inter College
Kanpur Nagar, U.P.01-2009
Skills
2-Wheeler Emission testing and result verification according to AIS137 Part-01
SHED Test of 2-Wheelers vehicle in SHED Chamber
Chassis Dyno & Emission system readiness for testing Warm-up, Coast down, Zero Span and calibration of analyzers
Electric Vehicle development test as per plan and troubleshooting
OBD-IIB Test activity planning and execution
Study of new regulations and benchmarking testing
Lab Management test planning and execution
Equipment’s handling Chassis Dyno, HVAC, Emission analyzers, CVS & SHED Chamber
E-Motor test bed operation, commissioning & Maintenance
MCU development and testing on Bench and Dyno lab testing MCU Software Testing
Performing Peak current, current, Hill Hold, Temp Rise Test, Regenerative Test, Performance test for E-motor and Motor Controller Unit
Work experience on EV testing system and good Knowledge about (PMSM & BLDC) Motor
Knowledge about voltage, current and power measurement of electrical vehicle testing
Performed customer specific test for E-Motor Testing
Performing MIDC, NEDC, WLTP, FTP-72, FTP-75, and HWFET test cycles for BS4&BS6 Vehicles testing
AVL POVT, VECON10 & VECON16 Operation, commissioning & Maintenance
Stahele Sap 2000 Robot for vehicle testing Operation, Commissioning, Integration & Maintenance
Work experience in KMA Mobile device integration, Commissioning and Maintenance
Good Knowledge about VFD drives Operation, Commissioning, and Parameterization & Maintenance
Work experience on OBD device Operation, Integration & commissioning
Expertise in handling AVL Chassis Dynamometer Vehicle testing tool
Good knowledge of climatic Chamber Control system and HVAC system
Good knowledge of AVL Emission Systems (AMA i60), Fuel Devices, Air Flow Meters, Smoke Meter, and Emission Systems (AMA i60, CVS i60, FTIR), AVL Devices
Involved in Upgradation of Chassis Dynamometer test bed and test labs
Expertise in AVL Puma Open Software, AVLiGEM and AVL Concerto software
Communication Skills: - CAN, Profibus, IEEE, Fire wire, TCP/IP
Certification
Successfully completed Puma open Basic and Advanced training in AVL skills center India. (From: March 2017 to: April 2017)
Interests
Interest & Hobbies – Playing Badminton and Chess
Accomplishments
- Represented Govt. Polytechnic Ghaziabad in Shot-put throw in BTEUP West Zone Poly. Colleges 2015 & 2016 Zonal Games Championship.
- Organized 2016 Alumni meet in Govt. Polytechnic, Ghaziabad
VOCATIONAL TRAINING
- Successfully completed vocational training with “ALL INDIA RADIO (PRASAR BHARTI)” from May 2015 to June 2015.
- Undergone 4 weeks of vocational training from ALL INDIA RADIO, Kanpur Nagar, to learn about various equipment plants and machines related to audio broadcasting & FM transmitter & Studio setup including Radio networking terminal.
Timeline
Engineer (Homologation)
Suzuki Motorcycle India PVT LTD
08.2023 - Current
Lead Engineer (Engineering & Application Support)
Sterling Gtake E-Mobility Ltd
12.2022 - 07.2023
Engineer (ITS- CS)
AVL India PVT Ltd
08.2021 - 12.2022
Junior Engineer (ITS- CS)
AVL India PVT Ltd
10.2017 - 08.2021
Trainee (ITS- CS)
AVL India PVT Ltd
03.2017 - 10.2017
X - undefined
Gyan Udyan Inter College
XII - undefined
G.S.V. Inter College
Bachelor's of Computer Applications - Computer Applications Development
Indira Gandhi National Open University
Diploma - Electronics Engineering
Government Polytechnic Ghaziabad