MANISH KUMAR
Yamunanagar
Summary
Innovative Mechanical Design Engineer with expertise in CAD, rapid prototyping, and EV battery system design for 2-wheelers, 3-wheelers, and BESS. Experienced in battery pack enclosure design, sheet metal structures, BOM management, and DFMEA. Strong collaborator with cross-functional teams, skilled in optimizing designs for performance, reliability, and manufacturability.
Overview
1
1
Certification
4
4
years of professional experience
Work History
Sr. Design Engineer
Exicom Energy Systems Pvt. Ltd.
Bengaluru
06.2025 - Current
- Designed and developed optimized EV battery packs for 2-wheelers and 3-wheelers to enhance performance and safety.
- Collaborate with thermal and structural simulation teams for design validation and performance optimization.
- Apply DFMEA methodologies to identify design risks and improve product reliability.
- Conducted material selection and design improvements for battery pack structures and enclosures to improve durability and efficiency.
- Apply tolerance stack-up, fits, and sheet metal design standards to improve manufacturability.
- Optimize 2D manufacturing drawings for fabrication and assembly.
- Prepared and managed BOM, SOPs, and internal engineering documentation to ensure compliance and support battery pack programs.
Design Engineer
Greenfuel Energy Solutions Pvt. Ltd.
Manesar
04.2024 - 06.2025
- Developed EV battery cabinets and enclosures that provided structural strength, optimized thermal management, and ensured IP protection.
- Designed high-voltage Battery Energy Storage System (BESS) racks for industrial and telecom applications.
- Designed battery racks with integrated HVAC cooling systems for improved thermal management.
- Delivered multiple battery system design projects on schedule, enhancing project efficiency.
- Managed Bill of Materials (BOM) in SAP and maintained engineering documentation.
- Collaborated with major customers, including CAT and Sonalika, to create tailored solutions that met specific client requirements.
Maintenance Engineer
Micro Precision Maintenance
Yamunanagar
03.2023 - 03.2024
- Dismantled, reconditioned, and assembled industrial machines, including CNC and conventional types, ensuring optimal functionality.
- Designed machine foundation and aligned installations to support operational stability.
- Utilized precision measuring tools and tolerance analysis during machine assembly and maintenance.
- Redesigned mechanical parts, enhancing machine performance and reliability.
Graduate Engineer Trainee – Engineering Department
Greenfuel Energy Solutions Pvt. Ltd.
Manesar
04.2022 - 03.2023
- Developed 3D models and engineering drawings for automotive and energy system components, supporting design accuracy and project timelines.
- Maintained and updated BOM in SAP for engineering assemblies, ensuring alignment with project specifications.
- Assisted in projects for fire suppression systems, IC engine components, and CNG vehicle fitment systems, contributing to innovative engineering solutions.
Education
B.Tech - Mechanical Engineering
Seth Jai Parkash Mukand Lal Institute of Engineering & Technology
Radaur, Yamunanagar01-2022
Skills
CAD & Engineering Tools:
- AutoCAD
- Solidworks
- Siemens NX
- Creo Parametric
- ANSYS
EV & Battery Systems:
- Battery Enclosure Design
- EV Battery Pack Design
- High Voltage Battery Systems
- DFMEA
- BOM Management (SAP)
Engineering & Manufacturing:
- Tolerance Stack-up & Fits
- Sheet Metal Design
- Mechanical Design & Drafting
- Material Selection
Certification
- AutoCAD, SolidWorks, Creo Parametric – Sai CAD Center
- Siemens NX & ANSYS – Internshala
Hobbies and Interests
- Sketching
- Painting
- Technology Exploration
Languages
- Hindi, Full Professional
- English, Professional Working
Timeline
Sr. Design Engineer
Exicom Energy Systems Pvt. Ltd.
06.2025 - Current
Design Engineer
Greenfuel Energy Solutions Pvt. Ltd.
04.2024 - 06.2025
Maintenance Engineer
Micro Precision Maintenance
03.2023 - 03.2024
Graduate Engineer Trainee – Engineering Department
Greenfuel Energy Solutions Pvt. Ltd.
04.2022 - 03.2023
B.Tech - Mechanical Engineering
Seth Jai Parkash Mukand Lal Institute of Engineering & Technology