Manivannan Kamaraj

Dynamic Software Engineer with a proven track record at ALSTOM Transport India Ltd, enhancing operational efficiency through innovative PLC programming and effective team leadership. Skilled in cross-departmental collaboration and project management, I excel in developing solutions that drive productivity and improve service delivery while mentoring teams to achieve their best performance.

• Automation & Control Systems - 06 Days - PLC,MML,SCADA & AC Drives
• Ambal Training Centre - 30 Days - Maruthi Suzuki Servicing
• Craftsman Automation Pvt.LTD. - 42 Days - CNC Lathe and CNC Vertical Machining Centre
• Ums Charmilles EDM Centre - 02 Days - Electric Discharge Machining

• Electricity Northwest (United Utilities), Central Oil Reprocessing Department, Blackburn, United Kingdom - To commission Tankfarm and RIG projects in 2008 and 2009.
• Saudi Arabia in March 2012 - For implementing Redragon’s three oil processing systems.
• Canada in April – May 2012 - For design and development of PCB-1000 oil processing machine automation software.
• Vizag in June, July, August and September 2013 – Commissioning of Reactor Automation project for Dr Reddy’s Lab.
• Netherlands in October to December 2013 – Automation software development using Rockwell Software in Actemium Company for Mars confectionery factory.
• Saudi Arabia in February 2014 - Commissioning of Tank Farm system.

Program troubleshooting and modifications for Electricity Northwest projects, Redragon projects and GE Water and Wastewater Treatment projects are handled online from India, using remote desktop software.

I assure that the above information given by me is true to the best of my knowledge.

• TANK FARM - Oil processing plants consist of 24 tanks and two oil processing machines (RIG) and fully automated sixteen operations like Filling, Oil Processing and Draining. The control system uses AB Compact Logix L32E PAC, Device net for communication of distributed panels and RS View 32 SCADA as User Interface. VFDs to control pump speed depend on oil level in the tanks and temperature control. This project was implemented in United Utilities UK.
• RIG 32 Columns - Oil processing machines are used to process transformer oil in fixed mode or mobile mode. In this machine oil gets purified in multistage operations, each operation is fully automated. The control system uses AB Compact Logix L35E PAC, Device net for communication of distributed panels and AB Touch Screen PC with RS View 32 SCADA as User Interface. VFDs to control pump speed depend on oil level in the tanks and temperature control. This project was implemented in United Utilities UK.
• RIG 40 and 180 Columns - RIG 40 and 180 columns are oil processing machines used to process transformer oil only in fixed mode. The control system uses AB Compact logix L35e PAC, Device net for communication of distributed panels and AB Touch Screen PC with RS View 32 SCADA as User Interface. VFDs to control pump speed depend on oil level in the tanks and temperature control. 40 and 180 columns projects were developed for Redragon Oil and Gas systems International Inc.
• TIMES - Transformer Insulation Moisture Estimation System is used to estimate the quality of transformer oil. The system uses VIPA 313 PLC, VT 185w ESA touch panel and MOVICON SCADA.
• INTEGRATED SCADA for TIMES, TDS and M-TIMES - Integrated SCADA for three systems - TIMES, Transformer Dry out System and Multiple-TIMES.
• FFCC-LSA Machine - Foreign Fiber Contamination Chamber Machine is a product of Applied Automation used to remove the contamination from cotton. The system includes WAGO PLC and Web Visualization.
• PCB – 1000 - Oil processing machines are used to process transformer oil in mobile mode. This project is developed for Florida Transformers, USA. The control system uses AB Compact Logix L32E PAC, PanelView Plus 600 Touch Screen HMI.
• HVAC - Heating Ventilation and Air Conditioning control for PETRONAS. The control system uses AB Control Logix L61 and Panel View Plus 1000 Touch Screen HMI.
• REACTOR AUTOMATION - Reactor automation for Dr.Reddys Pharmaceutical industry S7 300 CPU 315 2PN/DP PLC and WinCC SCADA with Central Archive Server (CAS) as Data logging server and WinCC audit to audit each event happened in WinCC runtime. (Both Operator events and WinCC Events) Reports are generated using SyTech XL Reporter software in Excel and PDF format.
• GRAPHITE FINES HANDLING SYSTEM - Two lines of graphite fines handling system for HEG Industry ltd S7 300 CPU 315 2PN/DP PLC and KTP 1000 HMI
• STACKER RECLAIMER - Stacker reclaimer automation for JSW S7 300 CPU 315 2PN/DP PLC and KTP 1000 HMI
• CONFECTIONERY FACTORY AUTOMATION - Automation software development for Mars confectionery factory Russia Factory Talk View Studio V7.0 is used to develop a distributed SCADA system. RSLogix 5000 V20 is used to develop PLC Programming. Software development happened in Actemium, Netherlands.
• GE (SUEZ) Water Treatment Projects - Handled 15 to 20 Water Projects. Programmed processes like UF, MBR, RO, SWRO, BWRO, MMF, EDI, Clarifiers, Pretreatment and Post Treatment. Automation software development for GE Water (North America and Europe) projects. Input Review (CN, CLC, OSC, Electrical Drawing and P&ID) Bench testing using simulation SCADA. Remote FAT and Commissioning support to GE Engineers.
• Laguna Madre Water Treatment Project - Water Treatment Project Using Rockwell Software, Studio5000, FTView Studio, FTHistorian, FT VantagePoint, Win-911 Software. PLC and SCADA programming were developed for Rotary Drum Screen, Clarifiers, Aeration basins, Generator Monitoring, UPS Monitoring and Power Monitoring.
• SEVERN TRENT WATER Projects – United Kingdom - Handled 2 Water Projects. Programmed processes like MBBR and Pumping Station. Automation software development for SEVERN TRENT WATER (UK) projects. Input Review (FDS, Electrical Drawing and P&ID) Bench testing using simulation SCADA.
• Sydney Metro TCMS Programming - MPU Programming FDD Modification Bench Testing

Tamil, English

• Rolling Stock and Industrial Automation projects design and development.
• PLC, DCS, HMI and SCADA based project design and development.
• Project implementation and troubleshooting.
• Automation Tool Development to save programming time
• Customer support and Consultancy (Automation Related).

PLC Based Wire Winding & Cutting Machine (In Diploma), Machine Shop Monitoring System (In BE), Automation for Knitting Machine (In BE)