Manjappa Kesapur
Summary
Driven Quality Engineer with great knowledge of process change documentation and root cause analysis. Ambitious and driven individual with extensive training in Supplier quality management.
Overview
18
18
years of professional experience
1
1
Certification
Work History
Quality Engineer
Auma India Pvt Ltd
Bangalore
10.2010 - Current
- Led problem-solving activities to quickly identify and permanently resolve quality and productivity issues.
- Demonstrated product and quality expertise in product inspections.
- Reported on non-compliance issues and other negative factors discovered during production.
- Coordinated with quality control staff to complete inspections.
- Established and tracked quality department goals and objectives.
- Monitored staff organization and suggested improvements to daily functionality.
- Implemented new quality assurance and customer service standards.
- Tracked quality issues with external customers, suppliers and internal plant operations.
- Determined quality department standards, practices and procedures.
- Specified quality requirements of raw materials with suppliers.
- Collected production samples regularly and performed detailed quality inspections.
- Co-ordination for implementation of corrective actions related to customer complaint.
- Handling customer complaints and preparing 8D / CAPA.
- Preparing Quality plans, SOP, Inspection Standards & PDI reports.
- Responsible for calibration of measuring Instruments.
- Conducting scrap analysis meeting and analyzing of scrap product.
- Inputs given to Management Review Meeting.
- Attending weekly quality meeting with assembly, machine shop & material Departments.
- Destructive and non-destructive testing carried out for castings.
- Calculate the cost of poor quality.
- Implement the QMS requirements.
- Facing the QMS and customer audits.
- Preparation of monthly MIS(Audits, corrective action, Release audits,GRN's rework and rejections).
- Audit of special processes at supplier works.
- Conducting internal audits as per QMS.
- Monitoring the day to day activities in supplier quality management.
- Identifying & planning the resources for inspection activities like standards, instruments, gauges, templates etc.
- Maintaining the calibration status of measuring instruments with history cards.
- Monitoring the supplier PPM monthly quality status.
- Responsible for inspection at supplier place as fabrication & machined parts.
- Supplier rating and identification of critical and problematic suppliers.
- Conducting the Product and Process Audit at supplier end.
- Preparing quality alerts and one point lesson.
- Analysis and Counter measure for customer complaint.
- Spray testing carried out as per standard.
- Co-ordination with German team related to development of inspection, testing activities.
- Reviewing the parts machining fixtures design and modifications.
- Customer complaints analysis.
- Supplier Evaluation and approval process carried out in Karnataka and other states suppliers.
- Carried out online inspection activities for customer and with suppliers.
- Carried out online supplier audit activities.
- Knowledge of springs, injection molding, Forgings, Sintering parts, Disc springs, Pressure die casting, Gravity die casting, Sand Casting, Extruded parts, Gear teeth parts, All CNC and conventional machining process, Powder coated parts, Heat treatment, Welding, Wire cutting, Screen printing, Stickers, Sheet Metal, Rubbers parts, Stator stacks and Die cast rotors, Plating, Product painting, Fasteners manufacturing and testing.
- Conducting raw material testing at third party labs as per testing plan.
- Conducting Design revision request and other issues meeting with cross functional team.
Junior Engineer
Macer Automotive System Pvt Ltd
Bangalore
12.2008 - 10.2010
- Close looped handling of ISIR/PPAP to customers. (Preparation, submission, approval and resubmission in case of failure.
- Responsible for maintaining audit related documents and facing audit for Quality department.
- Handling customer Complaint and Analysis using 5 why analysis and fish bone diagram.
- Communication with suppliers for quality related issues.
- Captures and communicates customer expectations inside and outside the organization.
- Preparation of Inspection plan for parts.
- Exposure to ISO 9001:2008 Quality Management Systems & TS - 16949 Procedures.
- Monitor, ensure and improve the skill level of operators by way of better preparation and distribution of jobs or relevant training.
Production Supervisor
Hind High Vacuum Pvt Ltd
Bangalore
06.2006 - 11.2008
- Prepared in advance for and addressed production problems, material deficits, equipment failures and unavoidable delays.
- Trained staff of direct labor employees to perform assembly and manufacture of specified products.
- Utilized lean practices to balance workflow and alleviate redundancy.
- Accomplished targets and met demand by assessing equipment performance, reviewing materials supplies and organizing manpower.
- Development of new models as per customer drawings.
- Follow up stage wise production and rejection.
- Implement 5s in shop floor area.
- Maintaining the safety rules in shop floor area.
- Continual quality and production improvements.
- Maintaining the ISO documents.
Apprentice
Tractors and Forms Equipments Pvt Ltd
Bangalore
10.2004 - 05.2006
- Maintaining the ISO documents.
- Co-ordinate with technical services group
- Learned wide range of simple and complex techniques from on-the-job training.
- Developed and implemented performance improvement strategies and plans to promote continuous improvement.
- Knowledge of injection molding process.
Education
B – Tech - Mechanical Engineering
Rajasthan Vidyapeeth University
Rajasthan 02.2015
High School Diploma -
Rural Polytechnic Hausnbhavi
Karnataka08.2004
Skills
- Critical Thinking
- Team Collaboration
- Quality Assurance
- Test Plan Development
- Process Management
- Manufacturing Processes
- Time Management
- CAD Drawings
- Team Leadership
- Team Rapport
- Waste Reduction
- Non-Conforming Material Reports
- Best Practices and Standards
- Environmental Quality
- Quality Improvement Plans
- Project Requirement Evaluation
- Non-Conforming Materials Process
- Lean Manufacturing Tools
- Inspection Methods
- Document Quality
- Multitasking and Organization
- PPAP Submissions
- Change Management
- Engineering Design
- Inspections
- Documentation
- Failure Investigation and Analysis
Certification
- ISO 9001-2015 certified Internal auditor.
- NDT UT level 2 certified.
- Die penetration test certified
Languages
English
Hindi
Kannada
Tamil
Additional Information
Personal Details:
Date of Birth : 14-03-1985
Sex : Male
Passport No : L6142175
Marital status : Married
Communication Address :
Chinnappa building. Ground floor. No-398. 2nd cross. ,
K K road. T Dasarahalli. Bangalore -560057
Permanent Address : s/o. Hanumanthappa Kesapur
Vageesh Nagar, 7th cross, opp – Anjeneya Temple. Ranebennur.
Haveri – 581115.
Notice Period - 60days.
(Manjappa Kesapur)
Timeline
Quality Engineer
Auma India Pvt Ltd
10.2010 - Current
Junior Engineer
Macer Automotive System Pvt Ltd
12.2008 - 10.2010
Production Supervisor
Hind High Vacuum Pvt Ltd
06.2006 - 11.2008
Apprentice
Tractors and Forms Equipments Pvt Ltd
10.2004 - 05.2006
B – Tech - Mechanical Engineering
Rajasthan Vidyapeeth University
High School Diploma -
Rural Polytechnic Hausnbhavi
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