Summary
Overview
Work History
Education
Skills
Languages
Hobbies and Interests
Websites
PERSONALITY
Timeline
Generic

Manjesh R

Bangalore

Summary

Design Engineer with extensive experience at Caterpillar Inc., specializing in structural integration and validation of Genset systems. Expertise in Creo and simulation tools, resulting in the development of custom macros that improved data analysis efficiency by over 40%. Strong collaborator focused on manufacturability and innovative design solutions.

Overview

4
4
years of professional experience

Work History

Design Engineer

CATERPILLAR INC, Bangalore (Agency)
Bangalore
06.2023 - Current
  • Led structural integration and validation of Genset systems for XQ330, 2806, 4006, and XQ425 projects.
  • Performed virtual validation to identify design and compatibility issues prior to prototype builds.
  • Executed CE CoP noise testing for DE500E0, DE450E0, and DE400E0 models to ensure compliance.
  • Authored SOPs for genset assembly and conducted SFMEA risk assessments for noise testing.
  • Utilized FA Analyzer for bolt joint analysis and BIQ (PVA) for tracking field issues.
  • Developed custom macros in SIMCENTER Testlab, reducing data analysis time by over 40%.
  • Revised Fuel Lines GP checklist and contributed to Genset noise design guide documentation.
  • Generated engineering drawings and specifications to support subsystem manufacturing and assembly.

Design Engineer

GGS ENGINEERING SERVICES, Chennai
Chennai
07.2022 - 05.2023
  • Modeled and detailed sheet metal, tube assemblies, and hose assemblies using Creo.
  • Contributed to the design and development of a large-scale concrete 3D printer (20m × 16m × 10m), including X and Z axes, support structures, and drag chain guiding systems.
  • Performed static FEA using Creo Simulation, verified load distribution in truss members, and determined bolt joints and plate thicknesses.
  • Managed Creo assemblies, designed mounting interfaces, and coordinated with suppliers by preparing detailed part specifications and interface requirements to support fabrication and assembly processes.
  • Collaborated with cross-functional teams including electrical, engine, quality, and manufacturing to ensure seamless system integration and manufacturability.

Associate Design Engineer

CATERPILLAR INC, Bangalore (Agency)
Bangalore
08.2021 - 06.2022
  • Designed and developed Genset packaging components including support members, ATAAC tubes, fuel lines, fume lines, and fan guards.
  • Applied working knowledge of Creo and GD&T to support design optimization, APQP processes, and cross-functional collaboration.
  • Contributed to FEA and tolerance stack-up analysis, implemented alternate design solutions, and resolved build issues through plant visits and rework modeling.
  • Actively engaged with quality, manufacturing, and supplier teams to ensure manufacturability and design integrity.

Education

M.TECH - Mechanical Engineering

Indian Institute of Science (IISc)
Bengaluru
05.2021

BE - Mechanical Engineering

Sri Jayachamarajendra College of Engineering
Mysuru
05.2018

XII (Senior secondary) - Science

GIMDS PU College
Mysuru, Karnataka
04.2014

Skills

  • CAD and design tools: Creo, CATIA, UG-NX, AutoCAD
  • Simulation and analysis: SIMCENTER Testlab, Creo Simulation, Sonic, FA Analyze
  • PLM and data management: Teamcenter, PST, TSU, PVA
  • Programming and scripting: MATLAB
  • Noise testing
  • Technical documentation
  • Design reviews

Languages

Kannada, English, Telugu, Tamil, Hindi

Hobbies and Interests

Sports: Cricket, Volleyball., Writing short stories.

PERSONALITY

  • Abilities
  • Ability to work by myself without the need for constant supervision
  • Able to work harmoniously with other members of the team
  • Possesses great analytical and problem-solving skills.
  • Highly Self-motivated.

Timeline

Design Engineer

CATERPILLAR INC, Bangalore (Agency)
06.2023 - Current

Design Engineer

GGS ENGINEERING SERVICES, Chennai
07.2022 - 05.2023

Associate Design Engineer

CATERPILLAR INC, Bangalore (Agency)
08.2021 - 06.2022

M.TECH - Mechanical Engineering

Indian Institute of Science (IISc)

BE - Mechanical Engineering

Sri Jayachamarajendra College of Engineering

XII (Senior secondary) - Science

GIMDS PU College

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Manjesh R