Summary
Overview
Work History
Education
Skills
Professionalsummary
Projects
Disclaimer
Personal Information
Timeline
Generic

MANJU KUMAR N

Technical Lead
Tavarekere

Summary

  • Overall, 13.5 years of experience in Product Design - Development (NPD) of Electro-Mechanical packaging, cable assemblies, slip ring for Defense, aerospace, Telecom and Transportation (Metro) Industries.
  • Expertise in 3D Modeling and part drawing practices using CATIA, CREO 3.0, Auto CAD.
  • 2D Drafting as per ANSI / ASME standard.
  • Worked on preparation of all documents to avail the IRIS certificate.
  • Working knowledge of GD&T, DFMEA, DFM and tolerance stack up analysis.
  • Expertise in calculating Heat sink dimensions and worked with Thermal analysis team to analyze the calculation used in electronics cooling as well as PCB using FloTHERM software.
  • Providing guidance and mentoring team during Project & simulations.
  • Participate in peer reviews, assist in choosing the right design scheme, manufacturing process, machining and production platform to comply to end contract specifications.
  • Capture Lessons learnt across the projects update the design checklist, update design process to ensure designs are FTR.
  • Responds to complex or difficult inquiries or complaints from customers, regulatory agencies, or members of the business community.
  • Effectively communicates information and responds to questions in person-to-person and small group situations with customers, clients, and/or other employees of the organization.
  • Working Knowledge on PDM / PLM tools like Team Center, Agile and Macola.
  • Proactive manager with demonstrated leadership abilities, strategic planning expertise and problem-solving acumen. Assists senior managers with accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized in optimizing coverage to meet operational demands.
  • Accomplished Assistant Manager with in-depth experience consistently rising through ranks. Well-versed in sales, personnel management, accounting and inventory management. Dedicated to complete knowledge of company products and services for optimized customer service.

Overview

2025
2025
years of professional experience
7
7
years of post-secondary education

Work History

Assistant manager

Amphenol india
3 2024 - Current
  • Designed electromechanical structures as per requirement with suitable optimization, following DO-160G, JSS55555 and Mil standards
  • Checking for the fragility of electrical components and building suitable mechanism for arresting them
  • Ensuring the placement of components at optimum position with least path of cable routing or providing sufficient looping space for cables
  • Checking for IP requirement, providing suitable solution for sealing and checking for EMI/EMC conductivity requirements like positioning of module providing suitable gasket and honeycomb filters
  • Involved in PCB design by defining form factor, Keep-In/Out, Route in/out and Placement -In/Out
  • Involved in PCB design ensuring components have a clamping arrangement provided during PCB design
  • Checking thermal components in PCB, placing them at proper position of air flow
  • Checking cable routing structure level and arresting them so that it does not puncture
  • Creating 3D model in virtual CAD environment i.e., Solid edge, Solid Works and preparing the engineering 2D drawings for the mechanical items by implementation of GD&T, creating the assembly files along with the BOM preparation in PLM software viz., Team center and ensuring the release process
  • Conduct peer design review with relevant stake holders to optimize the design in terms of reliability, manufacturing methods thereby addressing the issues regarding the performance of the product and then performing the detail design activity
  • Interacting with the vendors during manufacturing stage and providing timely response to design related queries and modifying the mechanical drawings (if required) to avoid rework and give better understanding to the shop floor person
  • Responsible for environmental testing of proto units as per JSS 55555 standard which includes Temperature, Humidity, Tropical Exposure, Thermal Shock and Cycling, Altitude, Vibration, Bump, Acceleration & Salt Corrosion tests
  • Adapting reverse engineering methodology for built to print projects and making improvements in the 2D drawings through Engineering Change management process
  • Interacting with various cross-functional teams like Process engineering, Quality assurance team, Assembly team, Testing and Validation team thereby working for better product development
  • To interact with project design teams and on receipt of thermal inputs the same to allocate optimal design tool, resource and estimate the design cycle to meet the end project timelines
  • Design and selection of Heat sinks, Fans and TIM
  • Heat sink and fan selection based on calculations
  • Guide the team members in the Project design & simulations
  • Report generation, optimization and suggesting better and alternative design approaches

Lead Mech. Engineer

Cisco
08.2022 - 12.2023

Lead Engineer

Thales
01.2020 - 07.2022

Design Engineer

TATA POWER SED
02.2015 - 08.2019

Design Engineer

Amphenol Interconnects India Pvt ltd.
03.2011 - 12.2014

Education

B.E - Mechanical Engineering

East West Institute of Technology
01.2006 - 01.2010

Diploma - Mechanical Engineering

M.E.I Polytechnic
01.2005 - 01.2007

SSLC - undefined

Christha Vidyalaya
01.2003 - 01.2004

Skills

Design and development of Electromechanical packaging, Slip rings and cable assembly for defence, aerospace, Telecom and transportation

Product Development

Cross-functional team leadership

Project management abilities

Cost Reduction

Professionalsummary

Product Design - Development (NPD), Electro-Mechanical packaging, Cable assemblies, Automated test equipment (ATE), Defense, Aerospace, Telecommunication, Transportation (Metro), 3D Modeling, Part drawing practices using CATIA, CREO 3.0, Auto CAD, 2D Drafting as per ANSI / ASME standard, GD&T, DFMEA, DFM, Tolerance stack up analysis, Thermal analysis using FloTHERM, PDM / PLM tools like Team Center, Agile, Macola

Projects

Defence and Aerospace projects: Conduction cooled ATR (LRU), Power Management unit for Rustom-2, WASABI LRU, Gun control system, Signal control system, WINCH control system & cabinet, Dummy load 12x5 & 2x5, NEST for CAPTAS-1, Auxiliary consoles for PINAKA, Battery charger assembly & LLCU(IP65) for PRAHAR, Solenoid relay box (IP65) for ATAG's, 19" standard rack with 48V inverter(IP65) for IEWS, 48V DC battery bank Assy(IP65).

Telecom Projects: Network Switch, Patch panels, Routers, Regen resistor, DDRM module & 19" hard mount ruggedize chassis for Akash launcher, 2200 Cable assemblies for 19 types of IEWS COM & NON COM shelters.

Transportation Projects: Low tension earth bar (LTEB), High tension earth bar, Battery control box (BCB), Overall 22 types of modules for Bangalore Metro, Amplifier. 

Slip Ring: 16 CH RF RJ WITH 116 WAY SLIP RING, 21 WAY SLIPRING(Power+Signals), Retro fit slip ring, 8 CH RJ WITH DUAL ENCODER, Hybrid slip ring(Power + FORJ) for naval application.


Disclaimer

I hereby declare that all the above details given by me are true to the best of my knowledge and belief., Bangalore, Manju Kumar.N

Personal Information

  • Passport Number: W4613815
  • Date of Birth: 03/06/88

Timeline

Lead Mech. Engineer

Cisco
08.2022 - 12.2023

Lead Engineer

Thales
01.2020 - 07.2022

Design Engineer

TATA POWER SED
02.2015 - 08.2019

Design Engineer

Amphenol Interconnects India Pvt ltd.
03.2011 - 12.2014

B.E - Mechanical Engineering

East West Institute of Technology
01.2006 - 01.2010

Diploma - Mechanical Engineering

M.E.I Polytechnic
01.2005 - 01.2007

SSLC - undefined

Christha Vidyalaya
01.2003 - 01.2004

Assistant manager

Amphenol india
3 2024 - Current
MANJU KUMAR NTechnical Lead