Manjunath Badiger
Assistant Manager-Production
Bengaluru
Summary
Experienced Assistant Manager with 11+ years in automotive Assembly and Manufacturing, specializing in Hot Plate Welding and production line development. Skilled in supervising production teams and conducting thorough risk assessments. Demonstrates exceptional analytical acumen and effective communication skills. Committed to achieving outstanding results through meticulous attention to detail and unwavering dedication to precision.
Overview
13
13
years of professional experience
2
2
Certifications
Work History
Assistant Manager
EMMVEE Photovoltaic Power Pvt Ltd.
Bengaluru
01.2024 - Current
- Provide leadership and guidance to a team of technicians, engineers, and support staff
- Set clear objectives and KPIs for team members and monitor their performance regularly
- Foster a culture of collaboration, innovation, and accountability within the team
- Oversee day-to-day operations of the PV Line, ensuring smooth functioning & optimal performance
- Implement & maintain SOP's to enhance efficiency & safety
- Monitor equipment performance, identify issues, & coordinate with maintenance teams for timely resolution
- Conduct regular quality audits to assess adherence to quality management systems
- Implement corrective & preventive actions to address non-conformities & improve processes
- Assist in the planning, execution, & monitoring of solar power projects, from inception to completion
- Coordinate with CFT teams to ensure project milestones are met
- Monitor project budgets, schedules, & resources to ensure timely delivery within budgetary constraints
- Troubleshoot equipment malfunctions & implement corrective measures to minimize downtime
- Maintain accurate records of plant operations, maintenance activities, & performance metrics
- Prepare periodic reports on KPI's including energy production, downtime, & efficiency
- Analyze data trends to identify opportunities for improvement & optimization
- Promote a culture of safety & environmental stewardship among team members
- Ensure compliance with safety regulations & protocols to mitigate risks and prevent accidents.
Junior Engineer
Hitachi ASTEMO FIE Pvt. Ltd.
Bangalore
04.2016 - 05.2023
- Ensure the achievement of Organizational business plan targets
- Handling a team of supervisor's, monitor's & review daily productivity
- Preparing & verification of Control Plan, Work Instruction & other QMS documents
- Preparation of manpower budget for year & monitor, review action plan drawn every month
- Preparing & Control operational expenses & ensure optimum utilization of expenses
- Formulating Monthly reports, Weekly reports & Progress reports of the responsible section, & taking corrective action to synchronize all activities & Reporting to Top management
- Attending daily Production meetings & Conduct team meetings & forums to share information
- Monitor performance metrics ( CT, OR, OEE, SPR, Fixed DT, Std
- DT
- Etc.) & recommends continuous improvement opportunities
- Implement & maintain QMS standards as per IATF-16949 standard & set Dept
- Objectives
- Monitoring the daily rejection/rework, analysis of root cause, initiate corrective/preventive actions to avoid reoccurrence & to improve line SPR
- Handling Customer Complaints by using 8D methodology, 4M's, Cause & effect diagram
- Conducting Core tools FMEA, CP, PFD, 7QC tools Etc
- Awareness improvement training programs for the associates to improve their skill level
- Face the Internal IQA audits & EMS | QMS (surveillance & recertification) audits
- As a Certified Internal Auditor conducting Process, Product & IATF Internal audits
- Periodically in a fair atmosphere for fact findings & to strengthen the system
- Enhancement of Shop floor level standard by CI Activity & Kaizen Project
- Use of Lean Manufacturing tools like Line Balancing, Single piece flow, Waste Elimination, TPM, JIT, 5S and SMED
- Manage & maintain inventory accuracy through the TECO process
- Maintaining PPM Level for Internal and Customer's.
Diploma Engineer Trainee
TATA MOTORS Ltd.
Dharwad
01.2013 - 03.2016
- Being TL participated in achieving WCQ (World-Class Quality) Level I & II at the plant level
- Received award for the PSR project in Lay shaft sub-assy
- Station for the elimination of gear jam & gear slippage issues
- Achieved best quality shop award in the year 2013 - 2014
- Best quality team for taking time on issues affecting FSOK.
Diploma Apprentice Trainee
KAR MOBILES Pvt Ltd.
Tumkur
11.2011 - 10.2012
Education
B-tech in Mechanical Engineering - undefined
Adharsha Management Institution
Thane, MaharashtraDiploma in Automobile Engineering - undefined
K. L. E SOCIETY'S Polytechnic
Hubli, KarnatakaITI-Welder - undefined
Government ITI college
Hubli, KarnatakaS.S.L.C. - undefined
J.S.S Kannada medium high school
Dharwad, KarnatakaSkills
Exceptional Leadership skills
Effective communication skills
Exceptional Analytical Skills & Decisive problem solver
Good Knowledge of Safety Regulations
Meticulous attention to Detail and Organizational Excellence
Excellent Time Management
Flexibility and Adaptability
Continuous Improvement Mindset
Expertise in Hot Plate Welding and Assembly Processes
Mechanical Proficiency and Troubleshooting Expertise
Audit Expertise: IATF-16949 Internal Auditor Process Audit Product Audit QAV Audit
IT Proficiency: MS Office (word, excel, PowerPoint) & SAP
Certification
EMS & IATF-16949 Internal Auditor.
Accomplishments
- Quality Circle Project- India Level Winner (Cost Saving & Rejection Reduction Project).
- Led in Smooth Switch over from BS4 to BS6 Fuel injection System project & Development of new production lines- (FPM, Inlet- pipe & Pressure Regulator Assy. lines)
- Participation in PIA activity & got GO for all 4 activities (Operation ratio increase, Breakdown Reduction, Quality improvement, & system implementation)
- Best KAIZEN award winner in the FY- 2020 - 21 for cost saving of Rs-5 million/year
- 4M-Control System implementation.
- Best 5'S Line Award in the Month FY- 2021- 2022 for maintaining top Class 5'S
Personal Information
- Father's Name: Kallappa Badiger
- Mother's Name: Kasturi Badiger
- Date of Birth: 06/10/1991
- Nationality: Indian
- Marital Status: Married
Projects
Lean Manufacturing Project
a) In-house Rejection Reduction From 3.2% 0.014%.
b) Manpower (MP) Saving- 22 MP 17MP /shift.
c) Operation Ratio (OPR) improvement 85% 88%. Participated in a comprehensive training program on the BSVI Fuel Injection System in Thailand, for integration into the Indian automotive market. Oversaw the installation and commissioning of four separate production lines, each dedicated to different components, ensuring a seamless transition from development to mass production.
Permanentaddress
Basaveshwar nagar 1st street, Sattur Dharwad, Karnataka
Correspondenceaddress
C/o Mahesh Sonar, near Milarlingeshwar temple, Market Road, Kundgol, Karnataka
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Languages
English
Upper intermediate (B2)
Hindi
Upper intermediate (B2)
kannada
Bilingual or Proficient (C2)
Telugu
Intermediate (B1)
Timeline
Assistant Manager
EMMVEE Photovoltaic Power Pvt Ltd.
01.2024 - Current
Junior Engineer
Hitachi ASTEMO FIE Pvt. Ltd.
04.2016 - 05.2023
Diploma Engineer Trainee
TATA MOTORS Ltd.
01.2013 - 03.2016
Diploma Apprentice Trainee
KAR MOBILES Pvt Ltd.
11.2011 - 10.2012
B-tech in Mechanical Engineering - undefined
Adharsha Management Institution
Diploma in Automobile Engineering - undefined
K. L. E SOCIETY'S Polytechnic
ITI-Welder - undefined
Government ITI college
S.S.L.C. - undefined
J.S.S Kannada medium high school