Manjunath Shivakumar

• Coordinated and executed project tasks across multiple disciplines to ensure seamless integration and workflow.
• Review of relief system analyses, including PSV, flare, and blowdown calculations.
• Developed relief and blowdown reports to provide critical insights for system safety and compliance.
• Reviewed vendor P&ID, control logics, control narratives, cause and effect, and dynamic simulation report to ensure alignment with process design requirements and project standards, facilitating closeout of CRS.
• Preparation and review of P83 line lists to ensure accuracy and compliance with project specifications.
• Package engineer for Compressor package (Main gas compressor, CO2 gas Compressor and Injection Gas Compressor), TEG-GDU, CO2 removal, GTG, P80 Utility system water injection, fresh water, sea water, cooling water, Hot water systems and resolving PB query by coordinating with vendors and other disciplines.
• Hazop recommendation closeout with technical justification.
• Hydraulic calculation of Pump, control valve.
• Provided essential process Inputs from hydraulic calculations for flow induced (FIV) and acoustic induced vibration analysis (AIV).

• Ensured the safe operation of Hydrogen, Syngas, and Air Separation Unit (ASU) plants while working as a Board Operator performed real-time process monitoring, optimization, troubleshooting and reporting abnormalities.
• Preparation of relief simulation in Aspen hysys for PSV validation.
• Commissioned and operated cold boxes for syngas production. Executed plant start-up and shutdown activities according to site work instruction manuals.
• Acquired hands-on experience with Natural Gas (NG) and Naphtha as feedstock and fuel for steam methane reformers (SMRs), contributing to hydrogen production.
• Handled upsets like PSA Reduced bed operation, 5 bed PSA operation.
• Facilitated implementation of MOC by issuing work permits, ensuring compliance during normal operations and turnaround periods.
• Defined daily responsibilities to enhance team operations and streamline workflow.
• Air Products is a Built own operate facility of BPCL Kochi Refinery.

Managed plant start-up, shutdown, and emergency handling activities in compliance with safety and operational protocols.

• Oversaw complete shutdown and start-up procedures of the DCU to ensure safe and timely execution.
• Operated a 2.7 MMTPA Delayed Coker Unit (DCU) safely and efficiently as a Console Supervisor.
• Executed MF top washing to maintain optimal pressure levels, ensuring reliable fractionation process.
• Performed process troubleshooting to ensure optimal plant performance and reliability.
• Trained and supervised a team of technicians/early engineers to ensure smooth execution of operational tasks.
• Reviewed Laboratory Information Management System (LIMS) data and implemented necessary corrective actions to maintain process parameters within specified limits.
• Performed various responsibilities to support team objectives.

• Coordinated and executed team tasks.
• Ensured safe and timely plant start-up, shutdown, and emergency operations, minimizing downtime through effective coordination with field executives.
• Managed operations in Naphtha-based reforming section, Benfield absorption unit, and Haldor TopSEOs ammonia synthesis section, optimizing production workflows.
• Executed process modifications and revamps, enhancing operational capabilities.
• Perform mass and steam balance of ammonia plant.
• Commissioned thermal fired heater.
• Reviewed PFDs, PID's and datasheet for new and existing projects.