Manoj Kodiya
Bangalore, Attibele
Summary
- Senior management assignments in Business Development, Warehouse /Operations in a Dynamic & growth-oriented Warehouse/ manufacturing organization.
- An astute professional with over 1 decades of rich experience in Operations, Production, Product Development specially in undergarments and quality Control & Compliance in the garment manufacturing industry.
- Extensive experience in production planning, production vendor development maintenance planning and execution in shifts, and procurement & logistics or raw materials.
- Handled products like, Men’s, women’s, and kids’ garments. (Jockey and Speedo)
- Well-versed with Company standards for product, safety human rights in the garment manufacturing industry.
- An effective communicator with strong people management interpersonal analytical and problem-solving skills. Experience of working with and managing cross cultural and multi-lingual teams.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Packing and Finishing Incharge
PAGE INDISTRIES LTD (JOCKEY)
Bangalore
01.2017 - 01.2024
- Monitoring Individual packing (IP) and Bulk packing (BP) work progress and inspect
- All garments are passed through the metal detector as a standard
- Makes with liaison Sewing section and Merchandizing Dept
- Follow up Receive the accessories from the store for packing
- Coordination with quality control section and finishing section for any kind of fault is generating during process
- To give guidelines all relevant persons before start checking and packing new styles
- Ensure that packing only good garments
- Take corrective action for nonconformance product
- Accountable person in all respects of finishing like shrinkage, spirality, width, GSM etc
- 100% Visual final checking to ensure
- Coordinate with Vendor for smooth supply material as per given day wise plan
- Ensure optimized inventory is managed in Finishing all the time
- Take care of unloading trolleys, so that finished garments can load without delay
- Checking the Empty carton requirement
- Make a good plan to finish the Garments by considering urgency, smooth running of production
- Releasing STO from PPC department for on time goods movement
- Enforce safety policies and procedures to ensure compliance with legal guidelines and industry standards
- Conduct stock audit once a month and maintain SAP stock- physical stock equally should match
- Regular adherence to company made SOPs
- Ensure Material in warding as Production plan
- Ensure the maximum Bins & Trolleys/Finishing Dept capacity utilization
- Rejection process as per Vendor & process of rejection ensure timely dispatch to concern Vendor
- Ensure the proper supervision, control & utilization of available resources
- Monitor Customer inward plan v/s actual and co-ordinate with Sales to achieve committed targets
- Maintain record in SAP
- I.e., G.R.N transfer posting, stock overview
- Should be able to arrive at the packing cost for all the products to be packed
- Maintaining the discipline and monitoring of the department allotted area as per 5S Methodology
Production Executive
PAGE INDISTRIES LTD (JOCKEY)
Bangalore
01.2007 - 01.2017
- An astute professional with over 1 decades of rich experience in Operations, Production, Product Development specially in undergarments and quality Control & Compliance in the garment manufacturing industry
- Extensive experience in production planning, production vendor development maintenance planning and execution in shifts, and procurement & logistics or raw materials
- Handled products like, Men’s, women’s, and kids’ garments
- (Jockey and Speedo)
- Well-versed with Company standards for product, safety human rights in the garment manufacturing industry
- An effective communicator with strong people management interpersonal analytical and problem-solving skills
- Experience of working with and managing cross cultural and multi-lingual teams
- Spearheading production operations, including development & execution of production plans, estimation and procurement of resources and manpower required during the process
- Defining production volumes/targets as per market timely delivery of ensure smooth production process
- Maintaining harmonious work environment on the shop floor
- Providing continuous on job training to workers to on their professional skills
- Planning, scheduling and executing maintenance (preventive, predictive and breakdown) for all production and utility equipment, to achieve improved operational efficiency and optimum resource utilization
- Job order clearance as per given cutting quantity
- Interfacing with different departments for new products and setting up chain of tasks for the purpose
- Co-ordination with purchase Dept
- For purchase of raw materials and spares, and enduring adherence to all specifications
- Implementing value engineering initiatives to achieve standardization and reduce costs
- Work on Product development according to the Product development team (PD) and Merchandizer
- Implementing stringent quality standards specified by the organization, to enhance quality of products and reduce rejection/wastage
- Overseeing implementation of standard Operating Procedures on the production floor, and training the workman on same
- Ensuring compliance with pre-defined safety, product, human rights and environment management parameters
Quality Assurance-Coordinator
MAS HOLDING PVT LTD
Bangalore
01.2005 - 01.2008
- Setting quality standards for the factory following buyer’s requirements and guidance for each department and processes
- Establish SOPs for production and preparatory processes to get right first-time quality from each process
- Develop MIS for quality measurement and recording quality
- When established quality standards are there in a company they need to follow and control the factory quality standard
- Monitor the quality of the product through the various stages of production
- Train newly hired quality personnel on company quality policies and how to use quality tools
- Handling Buyers –ADIDAS, NIKE, GAP, DECATLON
- Able to follow up Q.C in a floor overall cutting, sewing and finishing
- Keeping outgoing defects percentage in minimum level
- Check factory in house quality procedure and advice to follow our required criteria
- Auditing inward fabric and trims and ensuring only quality goods are accepted
- Involvement in product development and sampling stage and take care of quality aspects of samples
- Ensure that no faulty fabric is sent for cutting
- If minor faults are present in the fabric, defects should be Marked on fabric and same thing must be communicated to cutting department
- Preparing audit report of the fabric and trims quality
- Conducting pre-production meeting before production start
- Perform in-line inspection and end-of-line inspection in sewing floor
- Perform inline inspection, pre-final audit and final inspection in finishing department
- Audit of the packed goods prior to offering shipment to buyer QA
- Responsible for analysis quality reports and prepare improvement plan
- Ensuring the right quality of the outward garment by conducting quality audits in manufacturing process
- Work with production team to develop process flows and helped troubleshoot problems
Education
B.Ed. -
Karnataka University
Dharwad01.2000
B. A -
Kuvempu University
Shimoga01.1999
Skills
- Inventory control
- Email applications
- Microsoft Office
- SAP application handling
- People Management
- 5S Implementation
- Organizing and planning
- Problem analysis
- Problem solving
- Leadership
- Critical thinking
- Coaching
- Knowledge of OPL Implementation
- Package handling
- Warehouse organization
- Supply restocking
- Logistics support
- Shipping coordination
- Product packing
- Materials transportation
- Shipping and receiving
- Scanner operation
- Stock replenishment
- Shipping and receiving tracking
- Product knowledge
Certification
- Supply Chain Management Course, Great Learning Academy
- Warehouse Management: Inventory, Stock, and Supply Chains Course, Alison Education Institute
- Integrated Management System, Page Industries Ltd. Bangalore
- Upgrade Module, Page Industries Ltd. Bangalore
- Emergency Response Training, Page Industries Ltd. Bangalore
Accomplishments
- Developing the 5S system and lean manufacturing system in shop floors.
- Successfully implemented KAIZEN Systems in Manufacturing units.
Languages
- Kannada
- English
- Hindi
- Marathi
- Tamil
- Telugu
Personal Information
- Father's Name: Ganapathi Kodiya
- Title: Warehouse/Production & Planning/Quality- Executive/Manager
- Date of Birth: 10/30/77
- Marital Status: Married
Timeline
Packing and Finishing Incharge
PAGE INDISTRIES LTD (JOCKEY)
01.2017 - 01.2024
Production Executive
PAGE INDISTRIES LTD (JOCKEY)
01.2007 - 01.2017
Quality Assurance-Coordinator
MAS HOLDING PVT LTD
01.2005 - 01.2008
B.Ed. -
Karnataka University
B. A -
Kuvempu University
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